Run 2 Electronics Card Inventory ------------------------------------ Original Rev. 30-JULY-1997 Most Recent Rev. 20-MAR-1998 The intent of this file is to capture inventory information about circuit cards that are being built for Run 2. Eventually we plan to have a formal inventory system and trailer sheets for all of our Run 2 hardware. How Many of the different THE-Cards are we building: ---------------------------------------------------- Most Recent Rev. 10-FEB-1998 Number of this Card in each System ----------------------------------- D0 L1 D0 L2 MSU Number Front Running Running Test Number THE-Card Type Built Color System System System Spare ------------- ------- ------ ------- ------- ------ ------ FM 20 Clear ? ? ? < 20 TRM 25 Red 11 2 7 5 / AO 15 Orange 6 4 4 2 AONM -| 30 < \ FOM 15 Green 5 4 4 1 TDM 15 Yellow 8 0 2 5 / GATE 13 Blue 4 0 4 5 SM -< 65 < \ BNCH 52 Violet 36 0 2 14 &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& FRONT PANELS Rev 19-MARCH-1998 ------------ Number Front THE-Card Type Built Color ------------- ------- ------ FM 20 Clear TRM 25 Red AO 15 Orange FOM 15 Green TDM 15 Yellow GATE 13 Blue BNCH 52 Violet Front Number on Hand Number of Panel Number 16MAR98 Not Counting this Color COLOR Needed Those used in ProtoTypes Still Needed ----- ------ ------------------------ ------------ Red 25 15 10 Orange 15 15 Green 15 9 6 Yellow 15 15 Blue 13 13 Violet 52 52 Gold 0 14 0 + + ------- ---------- 135 111 have 93 un-anodized --> will need to use the Gold bars The colors that Charlotte Anodizing Products, Inc. 591 Packard Highway Charlotte, Michigan 48813 phone: 517-543-1911 fax: 517-543-9771 can do are: Gold, Blue, Clear, Tiel Send 94 bars out to: and ask them to do number vs flat colors: To: Rose Smith Mc Nichols Polishing & Anodizing 12139 Woodbine, Redford, MI 48239-2417 Phone: 313-538-3470 FAX: 313-538-0025 DATE: 19-MARCH-1998 Front Panel Number COLOR Needed ----- ------ Red 10 Orange 15 Yellow 15 Green 3 Blue 15 Violet 36 + --------- TOTAL 94 &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& June 1999 Front Panels The Machine Shop is manufacturing 55 additional Front Panels. We know that we need 47 of them divided in the following way: 28 Build B AONM ?x Orange And-Or ?x Green FOM 14 SM ?x Blue Gated ?x Violet Bunch 5 FM Gold Color Background: Have: 9 Blue SM at MSU 9 Orange And-Or at MSU 9 Green FOM at MSU 6 Blue SM at Fermi 35 Violet SM at Fermi 6 Orange And-Or at Fermi 4 Green FOM at Fermi 2 Green unused Front Panels at MSU Previously Made: 15 Blue FP's 36 Violet FP's 15 Orange FP's 15 Green FP's MSU Test FW will require: 2x Violet per bunch SM 4x Blue gated SM 6x Orange And-Or 5x Green FOM When the Build A AONM's get their new BSF FPGA there is no plan to change their Front Panel color. Currently Min Requirements: at MSU --------- Violet per bunch SM: 2x for MSU Test Rack + 1x for Fermi = 3 0 Blue gated SM: 4x for MSU Test Rack 9 Orange And-Or: 6x for MSU Test Rack + 6x for Fermi =12 7 Bld A Green FOM: 5x for MSU Test Rack + 4x for Fermi =11 9 Bld A Minimum Sum Rules for those now to be now anodized: Violet + Blue = 14 Orange + Green = 28 So do the following: Violet: 6 7 Blue: 8 9 Orange: 16 17 Green: 12 13 Gold: 5 9 + + -------- ------- 47 55 Mc Nichols Polishing & Anodizing 12139 Woodbine, Redford, MI 48239-2417 Attn: Mike Please anodize the enclosed 55 aluminum front panels the following colors: Color Qty -------- ------ Violet 7 Blue 9 Orange 17 Green 13 Gold 9 + ------- Total 55 When the work is finished please return the finished pieces to: Daniel Edmunds Physics Department Rm 211 Physics Bldg. Michigan State University East Lansing, MI 48824-1116 If there are any questions my phone number is: 517-355-8525 The MSU Purchasing Department should be contacting Diana in your office to arrange the purchase order - payment for this work. Thank you for your help with this &&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&&& FPGA Order History Most Recent Rev. 10-FEB-1998 ---------------------- This Order was to Build Which Required Which Left When What Qty Qty of Board This Many FPGA Over this Qty ----------- ------ ----- ------------ -------------- ------------- Fall 1996 4013L 120 20x FM 20x6 = 120 0 Spring 1997 4013L 600 28x AONM 28x18 = 504 96 4013XL 40 2x AONM 2x18 = 36 4 The 96 left over 4013L are used on the SM + TRM build But 3 of these were sent to Xilinx. AUG 1997 4028XL 1500 25xTRM+65xSM 25x17+65x17 = 1530 5 28XL FEB 1998 4028XL 35 90 Cards Total 6 13L FEB 1998 4028XL 15x TRM + Spare 15x17 = 255 will order 260 4013L 15x TRM + Spare 15x1 = 15 will order 20 Thus at the end of the TRM build we should have left over: 5+5 = 10 of the 4028XL 5+3 = 8 of the 4013L 4 of the 4013XL :::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::: THE Card type cards: -------------------- Foundation Module ----------------- 20 of these were built in the fall of 1996 and early 1997. We received the first 4 of the FM boards on 11-NOV-1996 and the remaining 16 FM boards in early 1997. 30-JULY-1997 All 20 of these boards have the ECO for the big Aluminum Electrolytic Cap's, the ECO for the Tantalum Cap by the Finisar connector, and have their big cap's super glued down. Only one of these cards (SN#1) has the jumper wire ECO (U63-P19 to Gnd) installed which enables the Finisar drivers. Status 17-SEPT-1997 18 of the FM boards pass the random register test. That is, all 6 FPGA's on these boards configure properly, and you can random read write to registers in both the Board Support Functions FPGA and the Main Array FPGA's. These 18 boards are also all good VME citizens. 1 of the FM boards, SN#7 will not allow configuration of any of the 5 FPGA's that configure over the VME bus. 1-AUG-1997 found that pins 164 and 165 (+-1) on U29 the VME Interface were shorted together. Fixed this but need to re-test this card. Tested in Aug-1997 and it now configures and passes Reg Test. 1 of the FM boards, SN#15 can configuration all 5 FPGA's that configure over the VME bus OK but it can not read/write to either of the registers in the test configuration of the Board Support Functions FPGA. It can read/write to registers in the Main Array FPGA's. 1-AUG-1997 found that pins in the vicinity of 61:65 and 85:90 on U29 the VME Interface were not soldered to their pads. Also pins in the vicinity of 1:5 on U43 the BSF FPGA were not soldered to their pads. Re-soldered these connections and now need to test. Tested in Aug-1997 and it now configures and passes Reg Test. 1 of the FM boards, SN#1 has had lots of flag wires and Gnd test points installed. And-Or Network Module --------------------- 30 of the AONM cards were built in the summer of 1997. We received the first 2 of the AONM boards on 28-JULY-1997. Status 17-SEPT-1997 Of the first 2 AONM cards received, one of them SN#1 configures all 18 FPGA's and passed random read write register test just fine. The other one SN#2 does not appear to even have a working VME interface. It's VME and BSF FPGA's have lots of un-soldered pins. Return SN#2 to ADCO for repair. 17-SEPT-1997 AONM SN#2 is returned to us. it looks ?? ?? Receive 5 AONM boards, SN#3:7. These look OK except for SN#7 which had one HP Optic Receiver broken off and the other one munged around. Replaced both HP Optic Receivers on AONM SN#7. 17-SEPT-1997 Receive 14 new AONM boards SN#8:21 (and the return of SN#2). SN#13 has both HP Optic Receivers broken off. In general the packaging was brain damaged (97% of the padding on top, packed on top of each other, boxes of 6 vs 9). SN#20 had both HP Optic Receivers bent up but not broken off. ??-SEPT-1997 Receive 1 new AONM board SN#22 ??-???-1997 Received AONM's SN# 23:30 20-MAR-1998 During timing tests of AONM we discover problems on a couple of the AONM boards. This is detailed in what follows. AONM SN #01 This board has a number of broken connections between the P2 and P3 input connectors and the ECL to TTL receiver chips. The broken connections are in the following MSA_Input signals: 22, 27, 51, 71, 72, 77, 80, 81, 84, 85, 86, 95, 96 D, 102 D, 107 D, 109 ?, 110 C, 111 ?, 112 ?, 114 ?, 116 D, 117 D, 118 D, 121 D, 124 D, 126 D, 127 D AONM SN #02 This board had been returned to ADCO to get its VME FPGA reinstalled with its pins accurately located over the pads (see above). Well the new FPGA is accurately located but it is now rotated by 90 degrees. Needless to say this boards does not work but it also has problems with P2 P3 to ECL receiver connections. For example MSA Input 16 Direct is known to be a broken connection. There may be more broken connections. This was not checked. AONM SN #03 This board had all of its 128 input connections tested. All are OK. AONM SN #04 This board had all of its 128 input connections tested. All are OK. AONM SN #30 This board had all of its 128 input connections tested. All are OK. Scaler Module ------------- 65 of the SM cards were built early in 1998. ??-FEB-1998 Receive 25 cards boxes of 15 & 10 SN 01:25 27-FEB-1998 Receive 3 cards box of 3 SN 26:28 10-MAR-1998 Receive 14 cards boxes of 9 & 8 SN 29:42 13-MAR-1998 Receive 7 cards boxes of 4 & 3 SN 43:46 25-MAR-1998 Receive 24 cards boxes of 5,6,5,2,6 SN 47:63 2-SEP-1998 Receive 2 cards boxe of 17 SN 64:65 Trigger Decision Module ----------------------- 15 of the TDM cards were built in the summer of 1998. 2-SEP-1998 Receive 15 cards boxe of 17 SN 01:15 TRM Module ------------- 25 of the TRM cards were built early in 1998. 10-MAR-1998 Receive 14 cards boxes of 9 & 8 SN 01:03 13-MAR-1998 Receive 7 cards boxes of 4 & 3 SN 04:06 25-MAR-1998 Receive 24 cards boxes of 5,6,5,2,6 SN 07:13 about 1-APR-1998 Receive 6 cards box of 6 SN 14:19 27-APR-1998 Received 5 cards box of 5 SN 20:24 this is 5 of the 6 "munged" cards all 5 have visible "issues" solder bridges removed from from SN 21, 23. about 1-JUN-1998 Received 1 card in a box of 1 SN 25 TOM Boards ---------- 20 of these were built in the fall of 1996. We received the 18 of them on 27-DEC-1996. Two of them had been hand built before this. Status 30-JULY-1997 18 of the TOM boards are believed to be all OK and ready to use. Big aluminum electrolytics glued down ? 2 of the TOM boards were hand built and are somewhat special. One of them has most of the timing distribution section and most of the VME section. This on has been on fire (thanks to DE). The other hand built TOM card has only the terminators. :::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::::: BackPlane type cards: P2P3 BackPlanes --------------- 15 of these were built in spring summer 1995 We received the ?? of them on ?? Next time should we keep the center row Gnd pins at full length and just have short center row power pins. Status 30-JULY-1997 All 15 of these have been assembled and are ready for use P1 Rev A BackPlane ------------------- 20 ? of these were built in ?? We received the ?? of them on ?? These have completely screwed up Daisy Chain interrupt and buss request lines. These lines were routed as busses. Status 30-JULY-1997 Only 2 of these P1 Rev A backplanes were ever assembled. Be careful not to use one of them. P1 Rev B BackPlane ------------------- 20 of these were built in ?? We received the 20 of them on ?? Status 30-JULY-1997 All 20 of these boards have been assembled and are ready for use. Card File Assembly: ------------------- Component Part Number Quantity ------------------------------ -------------------- -------- Side Panel 2 Front Rack Mounting Angles 2 Front Bar New Eject/Inject 2 Front Bar Standard 2 Rear Bar 4 Center Bar 2 Allen Screw 24 Flat Head Screw 12 Card Guide Blocks 4 ----- 54 Insulating Strips 6 M2.5 Nylon Washers 105 M2.5 straight screw 63 M2.5 Philips screw 42 ----- 216 P1 Rev. B Circuit Board 1 ERNI 160 pin all long pin 2 ERNI 160 pin all short pin 19 ERNI Shrouds 2 10 Point Power Tap 21 6-32 Screws for Power Taps 21 ----- 66 P2-P3 Rev. A Circuit Board 1 ERNI 160 pin all long pin 4 ERNI 160 pin 4 row long pin 38 ERNI Shrouds 42 10 Point Power Tap 21 6-32 Screws for Power Taps 21 Power Bars 8 hole even 3 Power Bars 7 hole offset 1 10-32 PEM Stud 31 #10 Flat Washer 31 #10 Hex Nut with Lock Washer 31 4-40 PEM Stud 80 #4 Flat Washer 80 #4 Star Washer 80 #4 Hex Nut 80 ----- 546 + ------ 882 The card file assemblies were put together in three different groups: A-Group was initial proto-types. All of the A-Group have now been made into type B or C. B-Group is the initial production of 3 card file assemblies. All of these have now been upgraded to include all of the features of the C type. C-Group is the series production that contains such features as: Injector/Ejector front horizontal bars Notched side panels for the DC power cables Lubricated connector pins Upper middle power bar with only 6 (instead of 8) #10 bolts Backplane Serial Number vs Card File Assembly Serial Number Card file P1 P2-P3 Serial Num Serial Num Serial Num ---------- ---------- ---------- B1 B? ? B2 B? ? B3 B? ? C1 B? 13 C2 B17 5 C3 B3 6 C4 B4 4 C5 B18 7 C6 B5 8 C7 B19 9 C8 B12 10 C9 B15 11 C10 B14 12 C11 B6 14 <--- 99.9% standard but made from scrounged card file parts. The spare P1 Rev. B backplanes are Serial Numbers: 9, 10, 11, 16, 20 The spare P2-P3 backplane are Serial Number: 13 Recall the secret of assembling the backplanes: Upper and lower mounting rails use 12mm screws with the threaded insert facing away from the mounting surface. The center mounting rails use 10mm screws with the threaded inserts facing the mounting surface (i.e. threads as close as possible to the mounting surface. All mounting screws use the nylon washers.