ADF-2 Circuit Board Check-In -------------------------------- Original Rev. 2-Mar-2005 Most Recent Rev. 12-Apr-2005 This is checklist for the checks described in http://www.pa.msu.edu/hep/d0/ftp/run2b/l1cal/hardware/adf_2/cards_and_crates/ adf_2_circuit_board_check_in_instructions.txt List of the basic steps: 1. Start the Trailer Sheet for this card. Final Assebly/Check-in date ____-________-________ Serial Number (S/N) ______ Gain species: A B C D Color on top edge: Red Green Yellow Blue EM: 4.0 5.5 4.0 5.5 HD: 2.0 3.5 4.0 5.5 2. Mechanical Inspection: missing components backwards components tombstoned components damaged components component to pads alignment problem solder problems: bridges, leads not soldered, excess solder (especially along the sides of 0603 capacitors) pcb problems: damaged corners, de-lamination, missing pads Solder on swipes on the bottom side of P1 and P2 Confirm that P3 was properly inserted Check for connector damage that causes holes to be closed on the face of P3. Cleaning problems: Flux, white residue 3. Final Assembly: __ MSU S/N on P0 connector __ Install the front panel and its mounting brackets __ Check backplane connector screws and nuts __ MSU S/N label on front panel __ Gain species label on front panel __ "Maestro" label to the front panel (ONLY IF THIS IS A MAESTRO ADF-2 CARD) __ Install jumpers W1021 - W1027 (ONLY IF THIS IS A MAESTRO ADF-2 CARD) 4. Ohm Meter Tests: "+" PROBE COMMON PROBE (BLACK) (RED) +------------+--------+--------+--------+--------+--------+--------+--------+ | | | VCC_ | VDD_ | VCC_ | VEE_ | VDD_ | | | | GROUND | LOGIC | ANALOG | ANALOG | ANALOG | LOGIC | VCCINT | +------------+--------+--------+--------+--------+--------+--------+--------+ | | 3.3K | | | | | | | | | | | | | | | | | VCC_LOGIC | |XXXXXXXX|XXXXXXXX|XXXXXXXX|XXXXXXXX|XXXXXXXX|XXXXXXXX| | | | | | | | | | | |c 2.7K | | | | | | | +------------+--------+--------+--------+--------+--------+--------+--------+ | | 80 | 3.4K | | | | | | | | | | | | | | | | VDD_ANALOG | | |XXXXXXXX|XXXXXXXX|XXXXXXXX|XXXXXXXX|XXXXXXXX| | | | | | | | | | | |c 60 |c 2.8K | | | | | | +------------+--------+--------+--------+--------+--------+--------+--------+ | | 1030 | 4.4K | 1060 | | | | | | | | | | | | | | | VCC_ANALOG | | | |XXXXXXXX|XXXXXXXX|XXXXXXXX|XXXXXXXX| | | | | | | | | | | |c 830 |c 3.6K |c 860 | | | | | +------------+--------+--------+--------+--------+--------+--------+--------+ | | 1030 | 4.4K | 1060 | 1.9K | | | | | | | | | | | | | | VEE_ANALOG | | | | |XXXXXXXX|XXXXXXXX|XXXXXXXX| | | | | | | | | | | |c 830 |c 3.6K |c 860 |c 1.5K | | | | +------------+--------+--------+--------+--------+--------+--------+--------+ | | 2.5K | 5.7K | 2.4K | 3.4K | 3.3K | | | | | | | | | | | | | VDD_LOGIC | | | | | |XXXXXXXX|XXXXXXXX| | | | | | | | | | | |c 1.5K |c 4.7K |c 2.0K |c 2.8K |c 2.7K | | | +------------+--------+--------+--------+--------+--------+--------+--------+ | | 190 | 3.5K | 260 | 1.1K | 1.1K | 770 | | | | | | | | | | | | VCCINT | | | | | | |XXXXXXXX| | | | | | | | | | | |c 160 |c 2.9K |c 220 |c 0.9K |c 0.9K |b 630 | | +------------+--------+--------+--------+--------+--------+--------+--------+ 5. Initial Power Up: __ Insert card under test in slot 10 __ Insert Maestro card in slot 20 __ Plug in Monitor PLL cable __ Insert JTAG Cable __ Turn on Crate Power Time ______:______:______ __ Current checks on the 4 external supplies Power ________W U5 ________V ________A +3v3 ________V ________A U1 ________V ________A +5v0 ________V ________A __ Check (feel) for hot spots __ Check the output from the on-board DC/DC Converters (EXPERTS ONLY!) VDD_LOGIC DC ________V AC ________V VCCINT DC ________V AC ________V 6. JTAG Configuration: __ Program Board Control PAL __ Fill in trailer sheet ____-_______-________ BC_PAL Firmware Version ____-_______-________ Program date 7. PLL Operation __ Record multimeter value for PLL Time ____:____:____ ________V Time ____:____:____ ________V Time ____:____:____ ________V Time ____:____:____ ________V Time ____:____:____ ________V Time ____:____:____ ________V 8. Simple VME IO to PAL and FPGAs __ Run the command file "Step0_PalFpgaIo.cmd 9. VME Geographic line test __ Run the command file "Step1_AddressAllSlots.cmd" 10. Random Register Test __ Run the command file "Step2_RandomRegister.cmd" 11. DAC/ADC Gain __ Run the command file "Step3_DacToAdcRatio.cmd" 12. FIND DAC __ Run the command file "Step4_FindDac.cmd" 13. Frequency Response __ Run the command file "Step5_FreqResp.cmd" 14. FFT Analysis __ Run the command file "Step6_FFT_Analysis.cmd" 15. Channel Link Test __ Run the command file "Step7_Channel_Link_Test.cmd" __ Channel Link 0 __ Channel Link 1 __ Channel Link 2