CB-Fan - Final Design - Components Required ----------------------------------------------- Orig Ver 6-JAN-2011 Current Ver 10-MAY-2012 NOTES: This Parts Work Up List is to support the assembly of 14 CB-Fan cards plus spares to maintain these cards. During the 9-Jan-2012 H-Clk parts purchase some estimated components were purchased to support the assembly of 12 CB-Fan cards. These are listed below in a separate section at the bottom of this file. In the list of components that will actuall be used to assembly the 14 CB-Fan cards, those that were obtained as part of the 9-Jan-2012 H-Clk parts purchase are so noted below. 17 types of the components for CB-Fan assembly will come either partly or fully from "MSU Stock". The cost of these components is about $1,829 The components that will come from MSU Stock are so noted in the list below. This list results in ordering 21 new items for a total of about $2,982 Hardware: Front Panel kit including: panel injector/ejector handles size 6Ux8HP Qty/Card = 1 Reference Designator: none Need Quantity: 14 Order Quantity: 3 (12 were ordered on 9-Jan-12 with the H-Clk parts) Through Hole Components: ------------------------ Connectors: 5 Column VME-64 Connector 160 pin solder tail Qty/Card = 2 Harting Part No. 02-01-160-2101 Distributor: Newark Newark Part No. 79K4439 Price about $23.26 ea CB-Fan Project Part No. Connector_5x32 Reference Designators: P1, P2 Need Quantity: 28 Order Quantity: 5 (28 will come from MSU Stock) 50 pin header 4 wall straight solder tail pins without latches Qty/Card = 2 3M Part No. N2550-6002-RB Distributors: Newark 19M5067 price about $1.24 ea CB-Fan Project Part No. Connector_2x25_Straight Reference Designators: J3, J4 Need Quantity: 28 Order Quantity: 35 34 pin header 4 wall straight solder tail pins without latches Qty/Card = 4 3M Part No. N2534-6002-RB Distributors: Newark 19M5064 price about $1.40 ea CB-Fan Project Part No. Connector_2x17_Straight Reference Designators: J5, J9, J10, J11 Need Quantity: 56 Order Quantity: 15 (48 were ordered 9-Jan-12 in CB-Fan order) 16 pin header 4 wall straight solder tail pins without latches Qty/Card = 3 3M Part No. N2516-6002-RB Distributors: Newark 18M6809 price about $1.00 ea CB-Fan Project Part No. Connector_2x8_Straight Reference Designators: J1, J2, J8 Need Quantity: 42 Order Quantity: 50 10 pin header 4 wall straight solder tail pins without latches Qty/Card = 4 3M Part No. N2510-6002-RB Distributors: Newark 18M6808 price about $0.75 ea CB-Fan Project Part No. Connector_2x5_Straight Reference Designators: J6, J7, J12, J13 Need Quantity: 56 Order Quantity: 65 LEDs: Description: LED Dual Red 3mm Low Current THD Qty/Card: 1 Dialight Part No. 553-0211-300F Digi-Key Part No. 350-1702-ND Cost: $2.19 ea CB-Fan Project Part No. LED_2x_RED Reference Designators: LED_1 Need Quantity: 14 Order Quantity: 20 Description: LED Dual Green 3mm Low Current THD Qty/Card: 1 Dialight Part No. 553-0222-300F Digi-Key Part No. 350-1703-ND Cost: $2.19 ea CB-Fan Project Part No. LED_2x_GREEN Reference Designators: LED_2 Need Quantity: 14 Order Quantity: 20 Power Converters: Description: Reg Sw -15 to -3.3 1A Horz THD Qty/Card: 4 Texas Inst Part No. PTN04050AAH Digi-Key Part No. 296-19751-ND Cost: about $18.50 each CB-Fan Project Part No. PTN04050 Reference Designators: K1, K2, K3, K4 Needed Quantity: 56 Order Quantity: 60 Note there are 3 possible sufixes on this parts: "H" Leaded Temperature 20 seconds 260 deg C NOT compatible with SMD reflow "S" Solder Reflow Temperature Surface temperatuer of module body or pins 235 deg C max for 20 seconds "Z" Solder Reflow Temperature Surface temperature of module body or pins 260 deg C max for 20 seconds with Moisture Sensitivity Level-3 I.E. "H" if we want to hand solder of socket "Z" if we want to reflow for now get "Z" Must decide: How to run the -2V converters ? --> change resistor When / where to install the converters ? --> MSU SIP Resistor Networks: Description: SIP Resistor Network 6 pin 5 Bused 56 Ohm resistors Qty/Card: 8 CTS Part No. 750-61-R56 Ohm Bourns Part No. 4606X-101-560 CB-Fan Project Part No. Res_56_Ohm_SIP_6_Bused Reference Designators: R221, R222, R223, R224 R225, R226, R227, R228 Needed Quantity: 112 Order Quantity: zero (112 will come from MSU Stock) Description: SIP Resistor Network 6 pin 3 Isolated 110 Ohm resistors Qty/Card: 8 CTS Part No. 750-63-R120 Ohm Bourns Part No. 4306R-102-121LF Digi-Key Part No. 4306R-2-121LF-ND Cost: about $0.30 each for 125 parts CB-Fan Project Part No. Res_110_Ohm_SIP_6_Iso Reference Designators: R221, R222, R223, R224 R225, R226, R227, R228 Needed Quantity: 112 Order Quantity: 125 Sockets and Posts: Description: SIP Socket Sticks THD 6 pin 1x6 Qty/Card: 8 Samtec Part No. SL-132-G-10 CB-Fan Project Part No. SIP_Socket_Array_1x6 Reference Designators: R221, R222, R223, R224 R225, R226, R227, R228 Needed Quantity: 112 Order Quantity: zero (112 will come from MSU Stock) Description: 25 mil Post Sticks THD 3 pin 1x3 Qty/Card: 1 Samtec Part No. TSW-136-14-G-S CB-Fan Project Part No. SIP_Pin_Array_1x3 Reference Designators: J231 Needed Quantity: 14 Order Quantity: zero (14 will come from MSU Stock) Description: Jumper Cap for 25 mil Post Qty/Card: 1 Samtec Part No. ?? CB-Fan Project Part No. 25mil_Jumper_Cap Reference Designators: - Needed Quantity: 14 Order Quantity: zero (14 will come from MSU Stock) Surface Mount Components: ------------------------- Aluminum Electrolytic Capacitors: 470 uFd 16 Volt Aluminum Electrolytic SMD Qty/Card = 3 Panasonic Part No. EEV-FK1C471P Distributor: Digikey 500 per reel $0.75 each CB-Fan Project Part No. Cap_470_uFd_Alum Reference Designators: C301, C303, C304 Need Quantity: 42 Order Quantity: zero (42 will come from MSU Stock) Tantalum Capacitors: 150 uFd 10 Volt Tantalum Capacitor SMD mount Case Size D Qty/Card = 25 Kemet Part No. T520D157M010ATE040 Distributor: Digi-Key 399-4039-2-ND price about $0.81 ea CB-Fan Project Part No. Cap_150_uFd_Tant Reference Designators: C151, C152, C153, C154, C155 C156, C157, C158, C159, C160 C302, C305, C306 C311, C312, C313 C331, C332, C333 C351, C352, C353 C371, C372, C373 Need Quantity: 350 Order Quantity: 500 Ceramic Chip Capacitors: 0.47 uFd 25 Volt 10% Case Size 0805 X7R dielectric Qty/Card = 44 Kemet Part No. C0805C474K3RAC Distributor: Newark 2,500 per reel price about $250 per reel CB-Fan Project Part No. Cap_470_nFd Reference Designators: C314, C315, C316, C317, C318, C319 C320, C321, C322, C323, C324 C334, C335, C336, C337, C338, C339 C340, C341, C342, C343, C344 C354, C355, C356, C357, C358, C359 C360, C361, C362, C363, C364 C374, C375, C376, C377, C378, C379 C380, C381, C382, C383, C384 Need Quantity: 616 Order Quantity: zero (616 will come from MSU Stock) 0.1 uFd 25 Volt 10% Case Size 0603 X7R dielectric Qty/Card = 63 Kemet Part No. C0603C104K3RACTU Digi-Key Part No. 399-1281-2-ND Cost: $27.60 per reel of 4000 parts CB-Fan Project Part No. Cap_100_nFd Reference Designators: C12, C14, C16, C18, C22, C23, C24, C25, C26, C27, C29, C31, C33, C35, C37, C39, C41, C52, C53, C54, C55, C56, C57, C59, C61, C63, C65, C67, C69, C71, C81, C82, C83, C84, C85, C87, C90, C92, C102, C103, C105, C107, C109, C110, C122, C141, C142, C144, C201, C202, C205, C206, C211, C213, C215, C217, C221, C223, C225, C227, C231, C233, C235 Need Quantity: 882 Order Quantity: zero (882 Will come from MSU Stock) 47 nFd 25 Volt 10% Case Size 0603 X7R dielectric Qty/Card = 45 Kemet Part No. C0603C473K3RAC Distributor: Newark 4,000 per reel price about $188 per reel CB-Fan Project Part No. Cap_47_nFd Reference Designators: C11, C13, C15, C17, C19, C21, C28, C30, C32, C34, C36, C38, C40, C42, C51, C58, C60, C62, C64, C66, C68, C70, C72, C86, C88, C89, C91, C101, C104, C106, C108, C121, C143, C203, C204, C212, C214, C216, C218, C222, C224, C226, C228, C232, C234 Need Quantity: 630 Order Quantity: zero (630 will come from MSU Stock) Transient Voltage Suppressor: Transient Voltage Suppressor 5.0 Volt Unidirectional SMD mount Qty/Card = 2 OnSemi Part No. 1SMA5.0AT3G Distributor: Digikey part number: 1SMA5.0AT3GOSCT-ND Price: $0.59 ea CB-Fan Project Part No. Diode_1SMA5 Reference Designators: D301, D302 Need Quantity: 28 Order Quantity: zero (28 will come from MSU Stock) FUSE: Fuse Blocks with Fuse 3 Amp SB SMD mount Qty/Card = 2 Littelfuse Part No. R154003T Distributor: Newark or DigiKey price $2.00 ea CB-Fan Project Part No. Fuse_SMD_3A Reference Designators: F301, F302 Need Quantity: 28 Order Quantity: zero (28 will come from MSU Stock) Power Inductors: Description: 10 uH Power Inductor SMD Qty/Card: 8 Panisonic Part No. ELL6UH100M Digi-Key Part No. PCD2107DKR-ND Cost: about $90 for a Digi-Reel of 125 parts CB-Fan Project Part No. Inductor_10_uH Reference Designators: L1, L2, L3, L4, L5, L6, L7, L8 Need Quantity: 112 Order Quantity: 125 Discrete Semiconductors: Description: Transistor NPN BJT MMBT3904 SMD Qty/Card: 2 Fairchild Part No. MMBT3904 Digi-Key Part No. MMBT3904FSDKR-ND Cost: about $21.60 for a Digi-Reel of 150 parts CB-Fan Project Part No. Transistor_MMBT3904 Reference Designators: Q231, Q232 Need Quantity: 28 Order Quantity: 150 Chip Resistors: Zero Ohm Jumper Case Size 0603 Qty/Card = 12 CB-Fan Project Part No. Res_Zero_Ohm Reference Designators: R122, R124, R126, R131, R133, R135, R136, R138, R231, R232, R233, R234 Need Quantity: 168 Order Quantity: zero (168 will come from MSU Stock) 62 Ohm 0.5% Tolerance Case Size 0603 Chip Resistor Qty/Card = 56 Susumu Part No. RR0816Q-620-D Distributor: Digikey Digikey Part No. RR08Q62DTR-ND 5,000 per reel price about $60 per reel CB-Fan Project Part No. Res_62_Ohm Reference Designators: R21, R22, R23, R24, R25, R26, R27, R28, R29, R30, R31, R32, R33, R34, R35, R36, R37, R38, R39, R40, R41, R42, R43, R44, R51, R52, R53, R54, R55, R56, R57, R58, R59, R60, R61, R62, R63, R64, R65, R66, R67, R68, R69, R70, R71, R72, R73, R74, R81, R82, R83, R84, R85, R86, R87, R88 Need Quantity: 784 Order Quantity: 5,000 110 Ohm 1% Tolerance Case Size 0603 Chip Resistor Qty/Card = 30 Panasonic Part No. ERJ-3EKF1100V Distributor: Digikey Digikey Part No. P110HTR-ND 5,000 per reel price about $12 per reel CB-Fan Project Part No. Res_110_Ohm Reference Designators: R1, R2, R3, R4, R91, R92, R93, R94, R95, R96, R97, R98, R143, R144, R201, R202, R203, R204, R205, R206, R207, R208, R209, R210, R211, R212, R213, R214, R215, R216 Need Quantity: 420 Order Quantity: zero (420 will come from MSU Stock) 866 Ohm 1% Tolerance Case Size 0603 Chip Resistor Qty/Card = 2 Panasonic Part No. ERJ-3EKF8660V Distributor: Digikey Digikey Part No. P866HTR-ND 5,000 per reel price about $12 per reel CB-Fan Project Part No. Res_866_Ohm Reference Designators: R142, R235 Need Quantity: 28 Order Quantity: zero (28 will come from MSU Stock) 1.74 K Ohm 1% Tolerance Case Size 0603 Chip Resistor Qty/Card = 3 Panasonic Part No. ERJ-3EKF1741V Distributor: Digikey Digikey Part No. P1.74KHTR-ND 5,000 per reel price about $12per reel CB-Fan Project Part No. Res_1740_Ohm Reference Designators: R141, R147, R148 Need Quantity: 42 Order Quantity: zero (42 will come from MSU Stock) 2.00 K Ohm 1% Tolerance Case Size 0805 Chip Resistor Qty/Card = 3 Panasonic Part No. ERJ-6ENF2001V Distributor: Digikey Digikey Part No. P2.00KCTR-ND 5,000 per reel price about $23 per reel CB-Fan Project Part No. Res_2000_Ohm Reference Designators: R236, R237, R238 Need Quantity: 42 Order Quantity: zero (42 will come from MSU Stock) 19.1 K Ohm 1% Tolerance Case Size 0805 Chip Resistor Qty/Card = 4 Panasonic Part No. ERJ-6ENF1912V Distributor: Digikey Digikey Part No. P19.1KCTR-ND 5,000 per reel price about $23 per reel CB-Fan Project Part No. Res_19.1k_Ohm Reference Designators: R311, R331, R351, R371 Need Quantity: 56 Order Quantity: 1 reel 49.9 K Ohm 1% Tolerance Case Size 0603 Chip Resistor Qty/Card = 12 Panasonic Part No. ERJ-3EKF4992V Distributor: Digikey Digikey Part No. P49.9KHTR-ND 5,000 per reel price about $12 per reel CB-Fan Project Part No. Res_49.9k_Ohm Reference Designators: R161, R162, R163, R164, R165, R166, R167, R168, R171, R172, R173, R174 Need Quantity: 168 Order Quantity: 1 reel 100 K Ohm 1% Tolerance Case Size 0603 Chip Resistor Qty/Card = 5 Panasonic Part No. ERJ-3EKF1003V Distributor: Digikey Digikey Part No. P100KHTR-ND 5,000 per reel price about $12 per reel CB-Fan Project Part No. Res_100k_Ohm Reference Designators: R145, R146, R151, R152, R153 Need Quantity: 70 Order Quantity: 1 reel Integrated Circuits: Description: Clock Fanout Chip 1:10 LVDS In/Out Qty/Card: 4 National Semiconductor Part No. DS90LV110TMTC Digi-Key Part No. DS90LV110TMTC-ND Cost: about $5.72 each for >100 in tubes of 48 parts CB-Fan Project Part No. IC_DS90LV110T Reference Designators: U1, U2, U3, U4 Need Quantity: 56 Order Quantity: zero (ordered on 9-Jan-12 with the H-Clk parts) Description: Dual LVDS Line Receiver in SOIC package Qty/Card = 15 Texas Instruments Part No. SN65LVDT34D Digi-Key Part No. 296-9751-5-ND Cost: about $2.10 each in hundreds in tubes of 75 CB-Fan Project Part No. IC_65LVDT34 Reference Designators: U21, U22, U23, U24, U25, U26 U31, U32, U33, U34, U35, U36 U41, U42, U55 Need Quantity: 210 Order Quantity: 161 (have 56, DK has 161) Description: Hex TTL to Diff ECL Converter/Driver Qty/Card = 5 Fairchild Part No. 100324QC Cost: for a current replacement chip about $7.40 ea CB-Fan Project Part No. IC_100324 Reference Designators: U27, U28, U37, U38, U43 Need Quantity: 70 Order Quantity: zero (70 will come from MSU Stock) Description: Octal Buffer/Driver 3-State non-Inverting SO package Qty/Card = 2 Texas Instruments Part No. SN74LVC541ANSR Digi-Key Part No. 296-15847-6-ND Cost: about $30.82 for a Digi-Reel of 50 parts CB-Fan Project Part No. IC_74LVC541 Reference Designators: U51, U52 Need Quantity: 28 Order Quantity: 50 Description: Quad 3.3V CMOS to LVDS Converter/Driver SOIC package Qty/Card = 3 Texas Instruments Part No. SN65LVDS391D Digi-Key Part No. 296-6929-5-ND Cost: about $183.00 for 60 in tube of 40 packaging CB-Fan Project Part No. IC_65LVDS391 Reference Designators: U53, U54, U56 Need Quantity: 42 Order Quantity: 60 Description: Dual Monostable Multivibrator SOIC-16 package Qty/Card = 1 NXP Part No. 74HCT423D Digi-Key Part No. 568-7856-5-ND Cost: about $23.80 for 50 in tube of 50 packaging CB-Fan Project Part No. IC_74HCT423 Reference Designators: U57 Need Quantity: 14 Order Quantity: 50 Description: Quad TTL to/from Diff ECL Transceiver/Latch Qty/Card = 4 Fairchild Part No. 100398QC Cost: for a current replacement chip about $15.40 ea CB-Fan Project Part No. IC_100398 Reference Designators: U201, U202, U203, U204 Need Quantity: 56 Order Quantity: zero (56 will come from MSU Stock) Description: Quad 3.3V CMOS to/from LVDS Transceiver Qty/Card: 4 National Semiconductor Part No. DS91M040TSQ Digi-Key Part No. DS91M040TSQDKR-ND Cost: about $521.80 for a Digi-Reel of 65 parts CB-Fan Project Part No. IC_DS91M040 Reference Designators: U205, U206, U207, U208 Need Quantity: 56 Order Quantity: 65 ==================================================================== ==================================================================== Estimated CB-Fan Parts Ordered on 9-Jan-12 in the H-Clk Order ----------------------------------------------------------------- Rev. 6-JAN-2011 H-Clk parts order on 9-Jan-2012 contains 8 items for about $1661 for the CB-Fan card. These 8 items are: Hardware: Front Panel kit including: panel injector/ejector handles size 6Ux8HP Qty/Card = 1 Reference Designator: none Quantity Ordered for CB-Fan: 12 Triple E Corporation 6U High by 8HP Wide VME Front Panel Kit Order directly from Triple E Corp http://shop.xtech-outside.com/triple-e-products/te-front-panel-kits Price about $47 each Triple E Corp Part Number: FP-X6-X8-E1-24-BK-IC Connectors: 5 Column VME-64 Connector 160 pin solder tail Qty/Card = 2 Harting Part No. 02-01-160-2101 Distributor: Newark Newark Part No. 79K4439 Price about $23.26 ea H-Clk Project Part No. Connector_5x32 Reference Designators: P1, P2 Quantity Ordered for CB-Fan: 24 34 pin header 4 wall straight solder tail pins without latches Qty/Card = 4 3M Part No. N2534-6002-RB (for 62 mil card) Distributors: Newark 19M5064 price about $1.40 ea H-Clk Project Part No. Connector_2x17_Straight Reference Designators: J5, J9, J10, J11 Quantity Ordered for CB-Fan: 48 Transient Voltage Suppressor: Transient Voltage Suppressor 12 Volt Unidirectional SMD mount Qty/Card = 1 OnSemi Part No. 1SMA12AT3G Distributor: Digikey part number: 1SMA12AT3GOSCT-ND Price: $0.59 ea H-Clk Project Part No. Diode_1SMA12 Reference Designators: not used in the final CB-Fan design Quantity Ordered for CB-Fan: 20 LEDs: Description: LED Triple Green 3mm Low Current THD Qty/Card: 1 Dialight Part No. 564-0200-222F Digi-Key Part No. 350-1756-ND Cost: $2.13 ea H-Clk Project Part No. LED_3x_GREEN Reference Designators: not used in the final CB-Fan design Quantity Ordered for CB-Fan: 20 Aluminum Electrolytic Capacitors: 220 uFd 35 Volt Aluminum Electrolytic SMD Qty/Card = 1 Panasonic Part No. EEE-FK1V221GP Digi-Key Part No. PCE4321DKR-ND Cost: about $41.70 for a Digi-Reel of 50 H-Clk Project Part No. Cap_220_uFd_Alum Reference Designators: not used in the final CB-Fan design Quantity Ordered for CB-Fan: 20 Tantalum Capacitors: 22 uFd 35 Volt B45197 Tantalum Capacitor SMD mount Case Size D Qty/Card = 1 Kemet Part No. B45197A6226K409 Digi-Key Part No. 495-1582-6-ND Cost: about $61.70 for a Digi-Reel of 50 H-Clk Project Part No. Cap_22_uFd_Tant Reference Designators: not used in the final CB-Fan design Quantity Ordered for CB-Fan: 20 Integrated Circuits: Description: Clock Fanout Chip 1:10 LVDS In/Out Qty/Card: 1 National Semiconductor Part No. DS90LV110TMTC Digi-Key Part No. DS90LV110TMTC-ND Cost: about $5.72 each for >100 in tubes of 48 parts H-Clk Project Part No. IC_DS90LV110T Reference Designators: U1, U2, U3, U4 Quantity Ordered for CB-Fan: 60