H-Clk Hardware Cost Estimate -------------------------------- Rev. 3-NOV-2011 This estimate covers just the hardware cost of the H-Clk project, that is just the VME H-Clk card, its MEZ-456 FPGA mezzanine card, and the Navsync GPS receivers. Things like cables and VME crates are not in this estimate. 1. Navsync CW46S receivers: $244 each 2. H-Clk card: Semiconductors: VME Interface 4 parts $ 12 per card GPIO Rec/Drv 80 parts $ 114 " Clock Gen/Dist 8 parts $ 21 " GPS Rec I/F 3 parts $ 11 " LEDs, TVSs, Diodes 12 parts $ 10 " ------------------ $ 168 per card Connectors: VME Backplane 2 parts $ 41 per card GPIO 10 parts $ 14 " Mezzanine Sam FSI 4 parts $ 40 " GPS front panel Conn 1 part $ 2 " Access Connector 1 part $ 6 " ------------------ $ 103 per card Passives: Tantalum Caps 9 parts $ 21 per card Aluminum Caps 3 parts $ 3 " SMD Chip Resistors 258 parts $ 26 " SMD Chip Capacitors 120 parts $ 12 " Fuses and Blocks 3 parts $ 6 " ------------------ $ 68 per card Hardware: VME front panel kit 1 part $ 21 per card Machine Shop Work 1 part $ 25 " Silkscreen Work 1 part $ 5 " ------------------ $ 51 per card Circuit Board: Raw PCB 6 layer 160x233mm 1 part $ 123 per card PBC Mfg Setup Costs 1 part $ 275 one time cost ------------------ $ 123 per card plus $ 275 one time cost Assembly Services: 537 Comps mixed SMD THD 1 part $ 190 per card Paste Stencils 1 part $ 650 one time cost ------------------ $ 190 per card plus $ 650 one time cost ---> H-Clk card total: $ 703 per card plus $ 925 one time costs 3. MEZ-456 card: Semiconductors: Voltage Regulators 2 parts $ 6 per card Serial EPROM Config 1 part $ 7 " FPGA 1 part $ - " LEDs, Diodes 3 parts $ 3 " ------------------ $ 16 per card Connectors: Access Connector 1 part $ 6 per card ------------------ $ 6 per card Passives: Tantalum Caps 8 parts $ 19 per card SMD Chip Resistors 25 parts $ 3 " SMD Chip Capacitors 40 parts $ 4 " ------------------ $ 26 per card Hardware: Assembly Jig 1 part $ 500 one time cost ------------------ $ 500 one time cost Circuit Board: Raw PCB 8 layer 95x95mm 1 part $ 120 per card PBC Mfg Setup Costs 1 part $ 275 one time cost ------------------ $ 120 per card plus $ 275 one time cost Assembly Services: 87 Comps all SMD 1 part $ 150 per card Paste Stencils 1 part $ 650 one time cost ------------------ $ 150 per card plus $ 650 one time cost ---> MEZ-456 card total: $ 318 per card plus $ 1425 one time costs