MODULE :

ANL-025 @MSU

ATLAS TILECAL 

OPTICS INSTRUMENTATION  CHECK LIST

Cover Sheet

REF

REV: 2.3 Sept. 26, 00

TASK

DESCRIPTION

Ref. Page

1

1

2

2

3

 3

4

4

5

5

6

6

7

 7

8

8

9

 9

10

 10

NOTES

1. Module Preparation

Task

Description

Date 

Work Crew 

1.1

Setup Module 

2/6/01

MN, RW, AH

1.2

QC0:
Initial Inspection 

2/7/01

RJM

Item

OK

Not OK : List problems and repairs

Residual Glue

X

Spring Pins

X

Plate/Weld Bar Edges

X

Submodule Shims and Spacing

Gaps are bigger than normal

Pained Surfaces

Paint is peeling on some surfaces

Slot Widths

Large variation in slot widths

Contaminants

X

Task

Description

Date 

Work Crew 

1.3

Clean out Slots

2-15-01

AR

1.4

Clean out Source Holes

2-27-01

MR

1.5

Cover Holes in Girder

2-16-01

RW

1.6

Drill & Tap Holes for belt and laser fiber connector

?

DK

1.7

Clean Module Surfaces

2-20-01

RW

1.8

Mark Cell Boundaries 

2-21

AR

1.9

Install Cell & PMT Labels

2-20

AR

1.10

Ream Girder Rings

2-21

AR

2. Tile Installation

Task

Description

Date

Work Crew 

2.1

Measure gaps for shims

2-22

RW,AR

2.2

Install Shims

3-13-01

AR

2.3

Record Tile Pak Numbers

3-20

AR

2.4

Mask Size 7 Tiles

MN

2.5

Insert Tiles

3-20

AR

2.6

Insert Special ITC Tiles

4-3-01

AR

2.7

QC1:
Tile Inspection 

3-22-01

RJM

Item

OK

Not OK : List problems and repairs

Tile Color

X

Tile Sizes

X

Tile End Surfaces

X

Tile Wrappers

X

Lots of loose Tyvek disks from punched holes

Task

Description

Date

Work Crew

2.8

Install Rods

3-22

AR

3. Fiber Preparations

Task

Description

Date

Work Crew 

3.1

Install PMT Labels

2-16

RW

3.2

Label Bottom of Aspirin Tubes

2-27

MR

3.3

Install Aspirin Tubes and Washers 

2-27

MR

3.4

Install Fixation Rails

3-1

AR

3.5

Label Belt Loops

3-28

AR

3.6

Cover PMT Labels with Tape

3-13

AR

3.7

Install Laser Fiber Bundles 

3-28

AR

3.8

Record Laser Fiber #

3-28

AR

3.9

Cover Girder Area

3-29

AR

3.10

Install ITC Fiber Supports

Yes

?

4. Fiber/Profile Installation

Task

Description

Date

Work Crew 

4.1

Setup Profile Shelves

4-3-01

AR,RW

4.2

Record Profile Batch Numbers

4-12

AR,RW

4.3

Insert Profiles/WLS Fibers

4-12

AR,RW

4.4

Install Fiber Separator Wires 

4-17

AR

4.5

Install ITC Fibers

4-12

RW

4.6

Record ITC Fiber #

4-13

RJM

4.7

Separate fibers by depth

4-17

AR

4.8

Make subbundles

4-17

AR

4.9

QC2: Verify Sorting 

4-18

RJM

Item

OK

Not OK : List problems and repairs

Fiber Lengths

1 too long, 1 too short - replaced

Fiber Counts

X

Depth Sorting

X

Visual Light Levels

X

3 crazed fibers replaced

4.10

Remove Fiber SeparatorWires

?

5. Fiber Routing

Task

Description

Date 

Work Crew 

5.1

Route Sub-bundles To Aspirin Tubes

4-25-01

AR

5.2

Route the Laser Fibers

4-25

AR

5.3

QC3:
Verify Fiber Routing 

4-25

RJM

Item

OK

Not OK : List problems and repairs

Odd Side Cells

SEE NOTES

Even Side Cells

SEE NOTES

5.4

Insert Gluing tubes

4-27

RW

5.5

Insert Teflon Rods

4-27

RW

5.6

Register and Secure Fibers in Aspirin Tubes

4-27

RW

5.7

Insert Dummy fibers

4-27

RW

5.8

QC4: Check Fiber Damage 

4-27

RJM

Item

OK

Not OK : List problems and repairs

Broken fibers

X

Stress Crazing

X

Cladding Damage

X

Fiber Curvature

X

Fiber Contact

X

6. Glue fiber bundles

Task

Description

Date 

Work Crew 

6.1

Prepare Glue Cartridges

4-27-01

MN, RJM

6.2

Glue Odd Side 

4-27

MN, RJM

6.3

Glue Even Side

4-27

MN, RJM, RR

6.4

Reserve Samples of Epoxy

4-27

MN, RJM

6.5

Epoxy Cure

4-30

MN, RJM

6.6

Remove Cable Ties from Silicon Tubes

4-30

MN

7. Polish Fiber Ends

Task

Description

Date 

Work Crew 

7.1

Setup the Polishing Machine

4-30-01

MN, RJM

7.2

Polish Fibers, Odd Side

4-30

MN

7.3

Polish Fibers, Even Side

4-30

MN

7.4

Remove Polishing Machine

4-30

MN

7.5

QC5: Inspect Fiber Ends 

4-30

RJM

Item

OK

Not OK : List problems and repairs

Surface Quality

X

Visual Light Level

X

8. Secure fiber bundles

Task

Description

Date

Work Crew

8.1

Cut dummy fibers 

4-30-01

MN

8.2

Cut Gluing tubes

4-30

MN

8.2

Tie FiberBundles to Rails

4-30

MN

8.3

Install Cotton Belt

5-1

RJM

10. Close up

Task

Description

Date 

Work Crew

10.1

Install Alum Tape on Profiles

5-3-01

RJM

10.2

Cover Module with Plastic Sheet

5-2

RJM

10.3

Cover girder ends

5-2

RJM

10.4

Install Plastic Source Tubes

5-4

RJM

10.5

Cover Source holes

5-4

RJM

10.6

Tape ITC Fiber Support Panels

5-4

RJM

10.7

Install Shipping Cover 

Measured Widths

(mm)

Shims Required

Gap #

Tile 

Oddside

Even side

1/2

3/4

1

1

1

5.6

5.4

1

1

2

1

4.4

4.4

1

3

1

4.4

4.2

4

1

4.8

4.8

1

5

1

4.8

4.4

1

6

1

4.4

4.8

1

7

1

4.0

4.1

8

1

6.0

5.4

1

1

9

1

4.0

4.0

Total

1

1

11

4.2

4.0

2

11

4.4

4.8

1

3

11

4.2

4.0

4

11

4.2

4.0

5

11

4.3

4.4

6

11

4.4

4.2

7

11

4.4

4.2

8

11

4.0

4.0

9

11

4.2

4.4

Total 

11

Tile Size

Color

Pkg.# (number of tiles) in order from ITC end

1

Y

1361,1368,1364,1353,1354,1369,1342

2

Y

2,5,1386,1427,1428,10,1450

3

Y

394,813,804,746,204,448,409,744

4

Y

355,228,217,184,222,162,195(19)

5

Y

311,121,350,122,481,469,138(18)

6

Y

229,235,275,220,230,112,140

7

B

152(5),138,559,560,565,129,561,543

8

B

71,418,212,386,383,606,13(6),391(18)

9

B

125,580,595,531,577,427,270,535(5)

10

B

252,228,255,276,24,449(16),30,452

11

B

41,46,12,82(4),53,22(8),2,33(7),3,102(18)

Date of BATCH 

WLS/profile

Long Profiles 

Short Profiles

A12B11

1-23-01

1-23-01

A13B11

1-23-01

11-02-00, 1-23-01

A13B12

1-23-01

1-23-01

A14B12

1-23-01

1-23-01

A14B13

1-23-01

1-23-01

A15B13

1-23-01

1-23-01

A15B14

1-23-01

1-23-01

A16B14

1-23-01, 2-6-01

2-6-01

A16B15

1-23-01, 2-6-01

1-23-01

C10

D4

ITC Fibers #:

Right: 40

Left: 40

Aspirin Tubes :

Laser Fiber #'s

Odd Side: EB 117

Even Side: EB 118

Epoxy Batch #

Resin:6DC124428

EXP: 6/28/01