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1. Module Preparation |
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Task |
Description |
Controls |
Date &Time |
Work Crew |
Comments |
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1.1 |
Setup Module |
S |
2/2/00 |
RJM, MN,RR,DS |
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1.2 |
Setup Work Space and Supplies |
S H |
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1.3 |
QC0: Initial Inspection |
S W # |
2/7-18 |
RJM |
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Item |
OK |
Not OK : List problems and repairs |
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Residual Glue |
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Some glue in source holes ? |
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Spring Pins |
OK |
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Plate/Weld Bar Edges |
OK |
We will use plastic sheets to cover bottom edge of girder while installing profiles |
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Submodule Spacing |
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Some big (> 6 mm) gaps |
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Pained Surfaces |
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We cleared paint from all edge slots. Paint is peeling from the top edge of girder. Some paint globs need to be cleared for tiles. |
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Slot Widths |
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Some slots had been scrapped at ANL. We scrapped paint from all edge slots. |
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Contaminants |
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Task |
Description |
Controls |
Date &Time |
Work Crew |
Comments |
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1.4 |
Clean Module Surfaces |
S |
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1.5 |
Install Fiber Fixation Rails |
S |
2/17 |
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1.6 |
Install Aspirin Tubes |
S |
Had to ream out many girder rings to fit |
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1.7 |
Mark Cell Boundaries and Label PMT |
S |
2/11 |
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Additional Notes:
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2. Tile Installation |
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Task |
Description |
Controls |
Date &Time |
Work Crew |
Comments |
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2.1 |
QC1a: Tile Inspection |
S W # |
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Item |
OK |
Not OK : List problems and repairs |
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Tile Color |
OK |
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Tile End Surfaces |
OK |
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Tile Wrappers |
OK |
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2.2 |
Record Tile Batch Numbers |
S # |
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2.3a |
Insert Tiles |
S H |
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2.3b |
Insert Special ITC Tiles |
S H |
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Task |
Description |
Controls |
Date &Time |
Work Crew s |
Comments |
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2.4 |
QC1b: Tile Inspection |
S W # |
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Item |
OK |
Not OK : List problems and repairs |
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Tile Sizes |
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Tile End Surfaces |
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Tile Wrappers |
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2.5 |
Install Rods |
S |
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2.6 |
Install Inspection Light Tubes |
S |
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Additional Notes:
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3. Routing Preparations |
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Task |
Description |
Controls |
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Work Crew |
Comments |
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3.1 |
Install QC Light Sources |
S |
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3.2 |
Install Fiber Separator Wires |
S |
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3.3 |
Install ITC Fiber Assemblies |
S # |
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ID #: |
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3.4 |
Install Laser Fiber Bundles |
S # |
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ID #: |
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Additional Notes:
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4. Fiber/Profile Installation |
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Task |
Description |
Controls |
Date &Time |
Work Crew |
Comments |
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4.1 |
Insert Profiles/fibers |
S H |
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4.2 |
Record Profile Batch Numbers |
S # |
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4.3 |
QC2: Verify Fiber Lengths and Sorting |
S W # |
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Item |
OK |
Not OK : List problems and repairs |
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Fiber Lengths |
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Fiber Counts |
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Depth Sorting |
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Visual Light Levels |
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4.4 |
Tape Profiles |
S R |
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5. Fiber Routing |
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Task |
Description |
Controls |
Date &Time |
Work Crew |
Comments |
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5.1 |
Make fiber sub-bundles |
S |
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5.2 |
Route Sub-bundles To Aspirin Tubes |
S H |
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5.3 |
QC3: Verify Fiber Routing |
S W # |
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Item |
OK |
Not OK : List problems and repairs |
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Side A Cells |
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Side B Cells |
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5.4 |
Register and Secure Fibers in Aspirin Tubes |
S H |
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Additional Notes:
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Task |
Description |
Controls |
Date &Time |
Work Crew |
Comments |
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5.5 |
QC4: Fiber Registraton and Damage |
S W # |
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Item |
OK |
Not OK : List problems and repairs |
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Broken fibers |
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Stress Crazing |
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Cladding Damage |
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Fiber Curvature |
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Fiber Contact |
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5.6 |
Secure the Sub-bundles |
S R |
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Additional Notes:
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6. Glue fiber bundles |
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Task |
Description |
Controls |
Date & Time |
Work Crew |
Comments |
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6.1 |
Glue Side A |
S |
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6.2 |
Glue Side B |
S |
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6.3 |
Reserve Samples of Epoxy |
S |
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6.4 |
Epoxy Cure |
S H |
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7. Secure fiber bundles |
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Task |
Description |
Controls |
Date & Time |
Work Crew |
Comments |
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7.1 |
Cut dummy fibers |
S |
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7.2 |
Tie Fiber Bundles to Rails |
S |
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Additional Notes:
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8. Polish Fiber Ends |
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Task |
Description |
Controls |
Date & Time |
Work Crew |
Comments |
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|
8.1 |
Setup the Polishing Machine |
S |
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8.2 |
Polish Fibers |
S |
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8.3 |
Remove Polishing Machine |
S H |
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8.4 |
QC5: Inspect Fiber Ends |
S W # R |
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Item |
OK |
Not OK : List problems and repairs |
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Surface Quality |
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Visual Light Level |
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Additional Notes:
|
10. Close up |
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Task |
Description |
Controls |
Date & Time |
Work Crew |
Comments |
|
|
10.1 |
Remove Fiber Separator |
S |
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10.2 |
Remove Temporary Labels |
S |
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10.3 |
Cover Module with Aluminum Sheet |
S |
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10.4 |
Attach Girder End Plates |
S |
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11. Cleanup |
||||||
|
Task |
Description |
Controls |
Date & Time |
Work Crew |
Comments |
|
|
11.1 |
Remove Assembly Fixture |
S |
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11.2 |
Remove Supplies and Tools |
S |
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Additional Notes: