MODULE :

ANL-031 @MSU
ATLAS TILECAL 

OPTICS INSTRUMENTATION  CHECK LIST
Cover Sheet
REF
REV: 2.7        Mar. 21, 2001
TASK
DESCRIPTION
Ref. Page
1
 MODULE PREPARATION
1
2
 TILES INSTALLATION
2
3
 ROUTING PREPARATION
 3
4
 PROFILES AND FIBRES INSTALLATION
4
5
 FIBRES ROUTING
5
6
 FIBRES BUNDLES GLUING
6
7
 POLISHING AND CUTTING
 7
8
 SECURE FIBRES BUNDLES
8
9
 QC6 SCAN
 9
10
 CLOSEUP
 10
NOTES
Work crew should initial each task that they work on.

Supervisor should indicate the date as each task is completed.

QC person should fill in the report for each QC task. The QC tasks must be completed before subsequent tasks are started.

Work crew shold fill in the materials list for all items used.

Note any problems, deviations from procedures, suggestions, etc. in the space at the bottom and on the reverse side of pages. 


 
 
 
1. Module Preparation
Task
Description
Date 
Work Crew 
1.1
Setup Module 
5-9-01
MN, RR, RJM, RW
1.2
QC0:
Initial Inspection 
5-10-01
RJM
Item
OK
Not OK : List problems and repairs
Residual Glue
X
  
Spring Pins
X
  
Plate/Weld Bar Edges
X
  
Submodule Shims and Spacing
  
Large gaps between submodules
Pained Surfaces
  
Paint peeling on ITC, paint is thick on UC submodules
Slot Widths
  
Typical slots alternate wide/narrow
Contaminants
x
  
Task
Description
Date 
Work Crew 
1.3
Clean out Slots
5-14-01
AR, AJB
1.4
Clean out Source Holes
5-14-01
AR, AJB
1.5
Cover Holes in Girder
5-15-01
AR, AJB
1.6
Drill & Tap Holes for belt and laser fiber connector
6-5-01
AJB
1.7
Clean Module Surfaces
5-14-01
AJB
1.8
Mark Cell Boundaries 
5-15-01
AR, AJB
1.9
Install Cell & PMT Labels
5-14-01
DD, AJB
1.10
Ream Girder Rings
5-14-01
AR, AJB

NOTES:
1.2  UC submodules, shorter than normal.
UC046 has 2 short spacer plates - the wrong size was used.  We glued on some plastic filler pieces to bring them even with the tiles.


 
 
 
2. Tile Installation
Task
Description
Date
Work Crew 
2.1
Measure gaps for shims
5-15-01
AR, AJB
2.2
Install Shims
5-29-01
AR, AJB
2.3
Record Tile Pak Numbers
5-29-01
AJB
2.4
Mask size 7 tiles
5-29-01
AJB, DD
2.5
Insert Tiles
5-29-01
AJB
2.6
Insert Special ITC Tiles
5-24-01
AJB
2.7
QC1:
Tile Inspection 
5-29-01
  
Item
OK
Not OK : List problems and repairs
Tile Color
X
  
Tile Sizes
X
  
Tile End Surfaces
X
  
Tile Wrappers
X
  
Task
Description
Date
Work Crew 
2.8
Install Rods
5-29-01 
AJB 

NOTES:


 
 
 
3. Fiber Preparations
Task
Description
Date
Work Crew 
3.1
Install PMT Labels
5-14-01
DD
3.2
Label Bottom of Aspirin Tubes
5-15-01
AR
3.3
Install Aspirin Tubes and Washers 
5-15-01
AR
3.4
Install Fixation Rails
5-15-01
AR
3.5
Install Belt Loops
6-5-01
AJB, MGH
3.6
Cover PMT Labels
5-14-01
DD
3.7
Install Laser Fiber Bundles 
6-5-01
AJB, MGH
3.7
Record Laser Fiber #
6-5-01
AJB, MGH
3.9
Cover Girder Area
6-5-01
AR. DD
3.10
Install ITC Fiber Supports
6-5-01
AJB, DD

NOTES:
 


 
 
 
4. Fiber/Profile Installation
Task
Description
Date
Work Crew 
4.1
Setup Profile Shelves
6-5-01
AR, MGH
4.2
Record Profile Batch Numbers
6-14-01
AJB, DD, MGH
4.3
Insert Profiles/WLS Fibers
6-14-01
AJB, DD, MGH
4.4
Install ITC Fibers
6-15-01
DD
4.5
Record ITC Fiber #
6-15-01
DD
4.6
Inspect the profiles
6-19-01
RJM
4.7
Install Fiber Separator Wires
6-19-01
DD, RW
4.8
Separate fibers by depth
6-19-01
DD, AJB
4.9
Make subbundles
6-20-01
AJB
4.10
Install LED light tubes
6-21-01
RJM
4.11
QC2: Verify Sorting 
6-21-01
RJM
Item
OK
Not OK : List problems and repairs
Fiber Lengths
  
See QC Problems sheet
Fiber Counts
x
  
Depth Sorting
x
  
Visual Light Levels
x
  
4.12
Remove Fiber SeparatorWires
 6-25-01
 RW, DD

NOTES:
 
 
 
 
5. Fiber Routing
Task
Description
Date 
Work Crew 
5.1
Setup the Routing Models
6-25-01
DD, RW, AJB
5.2
Route Sub-bundles To Aspirin Tubes
6-25-01
DD, RW, AJB
5.3
Route the Laser Fibers
6-25-01
DD, RW, AJB
5.4
QC3:
Verify Fiber Routing 
6-26-01
RJM
Item
OK
Not OK : List problems and repairs
Odd Side Cells
 
See Notes
Even Side Cells
 
See Notes
5.5
Insert Gluing tubes
6-27-01
RW
5.6
Insert Teflon Rods
6-27-01
RW
5.7
Register and Secure Fibers in Aspirin Tubes
6-27-01
RW
5.8
Insert Dummy fibers
 6-27-01
 RW
5.9
QC4: Check Fiber Damage 
 6-27-01
 RJM
Item
OK
Not OK : List problems and repairs
Broken fibers
X 
 
Stress Crazing
 
 3 BAD FIBERS REPLACED
Cladding Damage
 
 
Fiber Curvature
 X
 
Fiber Contact
 X
 

NOTES:
5.4

  • Laser input fibers not routed to far end, both Odd & Even sides - fixed
  • PMT3, R bundle on wrong side of PMT5 bundle - fixed
  • Bundles to PMT10 are not split correctly and are on top of D5- fixed
  • Laser fibers on PMTs 22-44 are in L bundle rather than R bundle - fixed
  • Laser fibers to PMTs 1,3,5 are tangled - fixed
  • Bundles to PMTs 1,3,5 are tangled - fixed
  • Laser fibers to PMTs 21-41 are in R bundles, should be in L - fixed
  • No laser fiber to PMT43 - fixed
  • L bundle to PMT41 is not split correctly around the bundles to PMT37 - fixed

    •  
    6. Glue fiber bundles
    Task
    Description
    Date 
    Work Crew 
    6.1
    Prepare Glue Cartridges
     Y
    RJM 
    6.2
    Prepare the TV Monitor
    6-28-01 
    RJM 
    6.3
    Inject the Glue
     6-29-01
    DD, RW, AJB, MN 
    6.4
    Reserve Samples & Rcord Batch numbers 
     6-29-01
     DD, RW, AJB, MN
    6.5
    Epoxy Cure
     7-2-01
     RJM
    6.6
    Remove Cable Ties from Silicon Tubes
     7-2-01
     RW

    NOTES:

     
     
     

     

    7. Polish Fiber Ends
    Task
    Description
    Date 
    Work Crew 
    7.1
    Setup the Polishing Machine
     7-10-01
     RJM
    7.2
    Prepare a Test Sample
     7-10-01
     RJM
    7.3
    Polish Fibers
     7-10-01
     MN
    7.4
    Remove Polishing Machine
     7-11-01
     MN, AB
    7.5
    QC5: Inspect Fiber Ends 
     7-16-01
     RJM
    7.6
    Clean Out the Girder
     7-16-01
     RJM
    7.7
    QC5: Inspect Fiber Ends 
     7-12-01
     RJM
    Item
    OK
    Not OK : List problems and repairs
    Surface Quality
     X
     
    Visual Light Level
     X
     

    NOTES: 7.3:

  • Found that PMT37 had not been glued.  The aspirin tube was replaced and reglued.
  • We used a new saw blade on the polisher on the even side of this module.  It made more noise than the old blade and produced bigger chips.  The polished surface looked OK with the TV camera, but we decided to put the old blade back on for the odd side.
  • After the first QC6 scan was done, we find that the even side has large response variations that are correlated in tile locations over all layers in the cell.  We took out a few of the aspirin tubes and inspected the surface.  These show a bad polishing job on part of the surface as if the saw is cutting deeper than the diamond.  We removed the washers from all of the aspirin tubes on this side and repolished.

    •  

     
     
     
     
     
     
     
     
    8. Secure fiber bundles
    Task
    Description
    Date
    Work Crew
    8.1
    Cut dummy fibers 
     7-12-01
    AB 
    8.2
    Cut Gluing tubes
     7-12
     AB
    8.3
    Tie Fiber Bundles to Rails
     7-16
     RW, AB
    8.4
    Install Nylon Belt
     7-18
     RJM

      8.4

  • Laser fiber to PMT2 had a lot of stress, may be damaged. (Nothing obvious in QC6 test.)
  • Spare fibers to PMT34, PMT5 were broken
  • Several fibers to A13E, tiles 20-23 appear to be damaged.
  • Some of the bundles on the Even side were tied to tightly


    •  
     
     
    10. Close up
    Task
    Description
    Date 
    Work Crew
    10.1
    Install Alum Tape over Profiles
     7-26-01
     AB, RW
    10.2
    Cover Module with Plastic Sheet
     7-18-01
     RJM
    10.3
    Cover Girder Ends
     7-30-01
     RJM
    10.4
    Install Plastic Source Tubes
     7-30-01
     RJM
    10.5
    Cover Source holes
     7-30-01
     RJM
    10.6
    Tape ITC Fiber Support Panels
     7-18-01
     RJM
    10.7
    Install Shipping Cover 
     
     

    NOTES:
     
     

    Shimming Data Sheet



     
     
     
     
     
       
    Measured Widths

    (mm)
    Shims Required
    Gap #
    Tile 
    Oddside
    Even side
    1/2
    3/4
    1
    1
    1
    Too big for gauge
    Too big for gauge
    		    
    2
    2
    1
    4.5
    4.6
    1
    		    
    3
    1
    5.0
    5.1
    		    
    1
    4
    1
    5.3
    4.8
    		  
    1
    		  
    5
    1
    4.8
    4.7
    		  
    1
    		  
    6
    1
    4.6
    4.4
    1
    		    
    7
    1
    4.7
    4.5
    1
    		    
    8
    1
    4.4
    4.2
    		      
    9
    1
    4.4
    4.7
    1
    		    
     
     
     
     
     
     
     
    1
    11
    5.7
    5.2
    		    
    1
    2
    11
    4.2
    4.2
    		      
    3
    11
    4.7
    5.2
    		  
    1
    		  
    4
    11
    4.6
    4.3
    		      
    5
    11
    4.3
    4.5
    		      
    6
    11
    4.4
    4.2
    		      
    7
    11
    4.5
    4.8
    1
    		    
    8
    11
    4.8
    4.2
    		      
    9
    11
    4.5
    4.0
    		      

    NOTES: 1. Measure Tile Slot 1 at the bottom of the slot and Tile Slot 11 at the top

    (where the widths are assumed to be minimum)

      1. Required shims make the minimum slot width in the range 4:4.5 mm
      2. Gaps are numbered starting at the ITC end.
    Materials List


    Tile Size
    Color
    Pkg.# (number of tiles) in order from ITC end
    1
    Yellow
    1136(19),1202,1137,1117,1103,1124,1125,1104(1)
    2
    Y
    791,777,809(19),713,726,446,1444,734(1)*
    3
    Y
    1277(15),1059,1047,1065,1308,744,1403,1370(5)
    4
    Y
    463,425,469,517,85,489,410
    5
    Y
    36,150,328(18),3,485,193,491,480(2)
    6
    Y
    10(19),33,42,44,25,53,27,63(1)
    7
    Blue (masked)
    425,395,459,502,429,17(9),210,139(16)
    8
    B
    556,523,199,620,545,621,156,547(4)
    9
    B
    266,285,134,530,161,487,505,396(5)
    10
    B
    164,414,171,375,179,241,324,378(16)
    11
    B
    69,497,201(15),523,116,87,136,102(2).51
     
    Date of BATCH 
    WLS/profile
    Long Profiles 
    Short Profiles
    A12B11
    2/6/01
    4/17/01
    A13B11
    2/6/01
    4/17/01
    A13B12
    4/17/01
    4/17/01
    A14B12
    4/17/01
    4/17/01
    A14B13
    4/17/01
    4/17/01
    A15B13
    4/17/01
    4/17/01
    A15B14
    4/17/01
    2/6/01, 4/17/01
    A16B14
    4/17/01
    4/17/01
    A16B15
    2/6/01,  4/17/01
    4/17/01
    C10
    		    
    D4
    		    
       
    ITC Fibers #:
    Right: Unknown
    Left: Unknown
         
    Aspirin Tubes :
    		  
       
    Laser Fiber #'s
    Odd Side: EB132
    Even Side:EB 134
         
    Epoxy Batch #
    Resin:60C124428
    Hardner:701361110
    Exp. Date:6/28/01

    * This tile from pack 734 was replace with a tile from batch 1, pack 319 after the scan with the Cs source at ANL
     
     

    QC 2,3,4 Problem List

    Tile Layer
    Cell
    Side
    Tile *
    Problem
    Fixed ?
    QC2
    		          
    10
    D6
    ODD
    74
    Cladding Damaged
    replaced
    1
    A14
    Odd
    4
    Cladding Damaged
    replaced
    1
    A12
    Even
    8
    Core Damaged
    replaced
               
               
               
               
    QC4
    		          
    9
    D5
    Odd
    19
    Core damaged
    replaced
    9
    B11
    Even
    		  
    Misrouted
    fixed
    9
    B14
    Odd
    		  
    Misrouted
    fixed
    9
    D6
    Odd
    		  
    Misrouted
    fixed
    4
    B15
    Even
    23
    Cladding damaged
    repalced
    1
    A13
    Even
    10
    Crazed fiber
    replaced
               
               
               
               
               
               
               
             

    NOTE: Tiles are numbered from the beginning of the cell, starting at the tile closest to the ITC end of the module. Count every other profile to count the tiles. Odd tile layers start at the cell boundary (count from the first profile), even tile layers start with a spacer plate (count from the second profile). The tile counting stick makes it easier to locate the tiles.


    QC6 PROBLEMS

    This page maintained by: - RJM