Optics QC Check Sheet

MODULE : ANL-034@MSU	ATLAS TILECAL OPTICS INSTRUMENTATION CHECK LIST	Cover Sheet
		REF
		REV:2.8 June 13, 2001

TASK	DESCRIPTION	Ref. Page
1	MODULE PREPARATION	1
2	TILES INSTALLATION	2
3	ROUTING PREPARATION	3
4	PROFILES AND FIBRES INSTALLATION	4
5	FIBRES ROUTING	5
6	FIBRES BUNDLES GLUING	6
7	POLISHING AND CUTTING	7
8	SECURE FIBRES BUNDLES	8
9	QC6 SCAN	9
10	CLOSEUP	10

NOTES

Work crew should initial each task that they work on.

Supervisor should indicate the date as each task is completed.

QC person should fill in the report for each QC task. The QC tasks must be completed before subsequent tasks are started.

Work crew shold fill in the materials list for all items used.

Note any problems, deviations from procedures, suggestions, etc. in the space at the bottom and on the reverse side of pages.

1. Module Preparation

Task Description Date Work Crew

1.1 Setup Module 6-13-01 MN, RW, DD

1.2 QC0:
Initial Inspection 6-13-01 RJM

Item OK Not OK : List problems and repairs

Residual Glue X

Spring Pins X

Plate/Weld Bar Edges X

Submodule Shims and Spacing One big (>2 mm) gap

Pained Surfaces Paint Peeling from ITC End Plate

Slot Widths X

Contaminants X

Task Description Date Work Crew

1.3 Check Bolts 6/13/01 AJB, RW

1.4 Clean out Slots 6/13/01 AJB, RW

1.5 Clean out Source Holes 6/13/01 AJB

1.6 Cover Holes in Girder 6/14/01 AJB, RW

1.7 Drill & Tap Holes for belt and laser fiber connector 6/18/01 AJB, RW

1.8 Clean Module Surfaces 6/14/01 AJB

1.9 Mark Cell Boundaries 6/14/01 AJB, RW

1.10 Install Cell Labels, & Cover with Tape 6/14/01 AJB, RW

1.11 Record the Submodule IDs 6/13/01 AJB, RW

1.12 Ream Girder Rings & Clean Out Holes 6/13/01 AJB

NOTES: 1.2 Paint peeling from the girder, even side

2. Tile Installation

Task Description Date Work Crew

2.1 Measure gaps for shims 6/13/01 RW

2.2 Install Shims 6/18/01 DD, RW

2.3 Sort & Record Tile Pak Numbers 6/18/01 AJB. DD. RW

2.4 Insert Tiles 6/18/01 AJB, DD, RW

2.5 Insert Special ITC Tiles 6/18/01 RW

2.6 QC1:
Tile Inspection 6/18/01 RJM

Item OK Not OK : List problems and repairs

Tile Color X

Tile Sizes X

Tile End Surfaces X

Tile Wrappers X

Task Description Date Work Crew

2.7 Install Rods 6/18/01 RW

NOTES:

3. Fiber Preparations

Task Description Date Work Crew

3.1 Install PMT Labels 6/14/01 AJB, RW

3.2 Label Bottom of Aspirin Tubes 6/14/01 RW

3.3 Install Aspirin Tubes and Washers 6/14/01 AJB, RW

3.4 Install Fixation Rails 6/14/01 AJB, RW

3.5 Install Belt Loops 6/18/01 AJB, RW

3.6 Cover PMT Labels 6/14/01 RW

3.7 Install Laser Fiber Bundles 6/18/01 AJB, RW

3.8 Record Laser Fiber # 6/18/01 AJB

3.9 Cover Girder Area 6/19/01 AJB, RW

3.10 Install ITC Fiber Supports 6/18/01 AJB

NOTES:

4. Fiber/Profile Installation

Task Description Date Work Crew

4.1 Setup Profile Shelves 6/18/01 AB,RW,DD

4.2 Record Profile Batch Numbers 6/19/01 RW, DD

4.3 Insert Profiles/WLS Fibers 6/19/01 AB,RW,DD

4.4 Install ITC Fibers 6/20/01 RW

4.5 Record ITC Fiber # 6/21/01 EW

4.6 Inspect the profiles 6/21/01 RJM

4.7 Install Fiber Separator Wires 6/22/01 RW, DD

4.8 Separate fibers by depth 6/22/01 AB,RW,DD

4.9 Make subbundles 6/22/01 AB,RW,DD

4.10 Install LED light tubes 6/25/01 RJM

4.11 QC2: Verify Sorting 6/25/01 RJM

Item OK Not OK : List problems and repairs

Fiber Lengths SEE LIST

Fiber Counts X

Depth Sorting X

Visual Light Levels SEE LIST

4.12 Remove Fiber SeparatorWires 6/25/01 AJB, RW

NOTES:
4.9 Bundles on B-11, even side should be 9 fibers in Left bundle, 13 in right bundle to make routing easier.

5. Fiber Routing

Task Description Date Work Crew

5.1 Setup the Routing Models 6/26/01 AJB, RW, DD

5.2 Route Sub-bundles To Aspirin Tubes 6/26/01 AJB, RW, DD

5.3 Route the Laser Fibers 6/26/01 AJB, RW, DD

5.4 QC3:
Verify Fiber Routing 6/26/01 RJM

Item OK Not OK : List problems and repairs

Odd Side Cells SEE NOTES

Even Side Cells SEE NOTES

5.5 Insert Gluing tubes 6/26/01 RW

5.6 Insert Teflon Rods 6/26/01 AJB, DD, RW

5.7 Register and Secure Fibers in Aspirin Tubes 6/27/01 RW

5.8 Insert Dummy fibers 6/27/01 RW

5.9 QC4: Check Fiber Damage 6/28/01 RJM

Item OK Not OK : List problems and repairs

Broken fibers X

Stress Crazing 1 fiber replace

Cladding Damage X

Fiber Curvature X

Fiber Contact X

NOTES: .5.4

split the fibers for B-11, even side into uneven bundles, 9 in L, 13 in R

Route the input fibers to the far end - both sides

6. Glue fiber bundles

Task

Description

Date

Work Crew

6.1

Prepare Glue Cartridges

RJM

6.2

Prepare the TV Monitor

6-29-01

6.3

Inject the Glue

6-29-01

6.4

Reserve Samples & Rcord Batch numbers

6-29-01

6.5

Epoxy Cure

RJM

6.6

Remove Cable Ties from Silicon Tubes

7-5-01

AJB

NOTES:

7. Polish Fiber Ends

Task Description Date Work Crew

7.1 Setup the Polishing Machine 7-12-01 DD,AJB, MN

7.2 Prepare a Test Sample 7-12-01 NM, AB

7.3 Polish Fibers 7-12-01 MN, AB

7.4 Remove Polishing Machine 7-12-01 DD, AB

7.5 Install camera/cleaner 7-12-01 RJM

7.6 Clean Out the Girder 7-12-01 RJM

7.7 QC5: Inspect Fiber Ends 7-12-01 RJM

Item OK Not OK : List problems and repairs

Surface Quality X

Visual Light Level X

NOTES:

8. Secure fiber bundles

Task Description Date Work Crew

8.1 Cut dummy fibers 7-12-01 AJB

8.2 Cut Gluing tubes 7-12-01 AJB

8.3 Tie Fiber Bundles to Rails 7-12-01 AJB, RW

8.4 Install Nylon Belt 7-12-01 RJM

8.4

10. Close up

Task Description Date Work Crew

10.1 Install Alum Tape over Profiles 7-19-01 AB, RW

10.2 Cover Module with Plastic Sheet 7-15-01 RJM

10.3 Cover Girder Ends 7-20-01 RJM

10.4 Install Plastic Source Tubes 7-20-01 DD

10.5 Cover Source holes 7-20-01 DD

10.6 Install Shipping Cover 7-22-01 DD, RW

NOTES:

Shimming Data Sheet

Measured Widths
(mm)
Shims Required

Gap #- Submodl Tile Oddside Even side 1/2 3/4 1

1: ILL-049 1 3.9 4.1

2: ILL-069 1 4.5 4.1

3: ILL-020 1 6.2 5.8 2

4: ILL-091 1 4.2 4.1

5: ILL-017 1 5.6 4.9 1

6: ILL-101 1 3.9 4.0

7: UC-076 1 4.7 5.0 1

8: ANL-T31 1 4.2 4.4

9: ILL-089 1 5.0 4.8 1

1 11 4.3 4.5

2 11 4.2 4.1

3 11 4.5 4.0

4 11 5.0 4.2

5 11 4.2 4.2

6 11 4.3 4.5

7 11 4.2 4.1

8 11 4.3 4.7 1

9 11 4.0 4.2

NOTES: 1. Measure Tile Slot 1 at the bottom of the slot and Tile Slot 11 at the top

(where the widths are assumed to be minimum)

Required shims make the minimum slot width in the range 4:4.5 mm
Gaps are numbered starting at the ITC end.

Materials List

Tile Size Color Pkg.# (number of tiles) in order from ITC end

1 Yellow 1138,147,146,1460,1341,1414,1444

2 Yellow 734,438,554,447,721,816,728,442(1)

3 Yellow 904,905,1011,1330,903,1029,1030

4 Blue 385,376,216,374,307,215,362,305(1)

5 Blue 535,537,544,543,443,541,534

6 Blue 151,149,263,146,145,262,159

7 Blue 152,19,187,69,3,68,75,27

8 Blue 547(16),519,597,564,152,191,125,27(1),160(7)

9 Blue 396,468,488,480,455,535(15),484,502(15)

10 Blue 371,57,321,290,1,89,49,291(16)

11 Blue Not recorded

Date of BATCH

WLS/profile Long Profiles Short Profiles

A12B11 2-11-01, 4-17-01 4-17-01

A13B11 2-11-01, 4-17-01 4-17-01, 6-13-01

A13B12 2-11-01, 6-13-01 4-17-01

A14B12 2-11-01, 6-13-01 4-17-01

A14B13 2-11-01, 6-13-01 4-17-01, 6-13-01

A15B13 2-11-01, 6-13-01 4-17-01, 6-13-01

A15B14 2-11-01, 6-13-01, 4-17-01 4-17-01, 6-13-01

A16B14 2-11-01, 6-13-01, 4-17-01 4-17-01, 6-13-01

A16B15 2-11-01, 6-13-01, 4-17-01 4-17-01, 6-13-01

C10

D4 10-13-00 10-13-00

ITC Fibers #: Right: 32 Left: 32

Aspirin Tubes :

Laser Fiber #'s Odd Side: EB 125 Even Side:EB 124

Epoxy Batch # Resin:1C5088 Hardner: Exp. Date: 9-5-02

QC 2,3,4 Problem List

Tile Layer	Cell	Side	Tile *	Problem	Fixed ?
QC2
8	D6	Odd	23	No light	Fiber reglued
8	D6	Odd	57	Long, no light	Fiber reglued
5	B11	Even	6,7	Long	OK, trimmed
5	B11	Odd	12	Long, low light	reglued
4	B11	Even	16	Long	reglued
4	B12	Odd	1,5	Long	OK, trimmed
5	B12	Even	18	Low light	Fiber replaced
1	A15	O,E	3	no light	Replace fiber
2	A13	Odd	8,12	Long	OK, trimmed
2	A12	Odd	8	long	OK, trimmed
1	A12	Even	6,7	long	OK, trimmed


QC4
8	D5	Even	42	Core damaged	Replaced

ANL QC (8/30/01)
4,6	B13	Oddd	30	35%,32% low	couldn't replace - aspirin tube too tight
1	A15	Odd, Even	1,2,3	Low response	Replaced with tiles from batch 1, Pack 24
8	D6	Even	75	29% low	replaced fiber
11	D5	Even	6	31% low	Replaced fiber
Many profiles on	Odd side	outside of	envelope	Re-adjusted all profiles on both sides	improved rms to 4.4%

ANL QC (9/6/01)
6	B13	Odd	30	28% low	see above
9	C10	Even	1	29% low	Surface tile probably dislodged during wrapping

NOTE: Tiles are numbered from the beginning of the cell, starting at the tile closest to the ITC end of the module. Count every other profile to count the tiles. Odd tile layers start at the cell boundary (count from the first profile), even tile layers start with a spacer plate (count from the second profile). The tile counting stick makes it easier to locate the tiles.

QC6 PROBLEMS

This page maintained by: - RJM

3. Fiber Preparations
Task	Description	Date	Work Crew
3.1	Install PMT Labels	6/14/01	AJB, RW
3.2	Label Bottom of Aspirin Tubes	6/14/01	RW
3.3	Install Aspirin Tubes and Washers	6/14/01	AJB, RW
3.4	Install Fixation Rails	6/14/01	AJB, RW
3.5	Install Belt Loops	6/18/01	AJB, RW
3.6	Cover PMT Labels	6/14/01	RW
3.7	Install Laser Fiber Bundles	6/18/01	AJB, RW
3.8	Record Laser Fiber #	6/18/01	AJB
3.9	Cover Girder Area	6/19/01	AJB, RW
3.10	Install ITC Fiber Supports	6/18/01	AJB

4. Fiber/Profile Installation
Task	Description				Date	Work Crew
4.1	Setup Profile Shelves				6/18/01	AB,RW,DD
4.2	Record Profile Batch Numbers				6/19/01	RW, DD
4.3	Insert Profiles/WLS Fibers				6/19/01	AB,RW,DD
4.4	Install ITC Fibers				6/20/01	RW
4.5	Record ITC Fiber #				6/21/01	EW
4.6	Inspect the profiles				6/21/01	RJM
4.7	Install Fiber Separator Wires				6/22/01	RW, DD
4.8	Separate fibers by depth				6/22/01	AB,RW,DD
4.9	Make subbundles				6/22/01	AB,RW,DD
4.10	Install LED light tubes				6/25/01	RJM
4.11	QC2: Verify Sorting				6/25/01	RJM
Item			OK	Not OK : List problems and repairs
Fiber Lengths				SEE LIST
Fiber Counts			X
Depth Sorting			X
Visual Light Levels				SEE LIST
4.12		Remove Fiber SeparatorWires			6/25/01	AJB, RW

5. Fiber Routing
Task		Description					Date	Work Crew
5.1		Setup the Routing Models				6/26/01			AJB, RW, DD
5.2		Route Sub-bundles To Aspirin Tubes				6/26/01			AJB, RW, DD
5.3		Route the Laser Fibers				6/26/01			AJB, RW, DD
5.4		QC3: Verify Fiber Routing				6/26/01			RJM
Item				OK	Not OK : List problems and repairs
Odd Side Cells					SEE NOTES
Even Side Cells					SEE NOTES
5.5	Insert Gluing tubes						6/26/01	RW
5.6	Insert Teflon Rods						6/26/01	AJB, DD, RW
5.7	Register and Secure Fibers in Aspirin Tubes						6/27/01	RW
5.8	Insert Dummy fibers						6/27/01	RW
5.9	QC4: Check Fiber Damage						6/28/01	RJM
Item				OK	Not OK : List problems and repairs
Broken fibers				X
Stress Crazing					1 fiber replace
Cladding Damage				X
Fiber Curvature				X
Fiber Contact			X

8. Secure fiber bundles
Task	Description	Date	Work Crew
8.1	Cut dummy fibers	7-12-01	AJB
8.2	Cut Gluing tubes	7-12-01	AJB
8.3	Tie Fiber Bundles to Rails	7-12-01	AJB, RW
8.4	Install Nylon Belt	7-12-01	RJM

10. Close up
Task	Description	Date	Work Crew
10.1	Install Alum Tape over Profiles	7-19-01	AB, RW
10.2	Cover Module with Plastic Sheet	7-15-01	RJM
10.3	Cover Girder Ends	7-20-01	RJM
10.4	Install Plastic Source Tubes	7-20-01	DD
10.5	Cover Source holes	7-20-01	DD
10.6	Install Shipping Cover	7-22-01	DD, RW

		Measured Widths (mm)		Shims Required
Gap #- Submodl	Tile	Oddside	Even side	1/2	3/4	1
1: ILL-049	1	3.9	4.1
2: ILL-069	1	4.5	4.1
3: ILL-020	1	6.2	5.8			2
4: ILL-091	1	4.2	4.1
5: ILL-017	1	5.6	4.9			1
6: ILL-101	1	3.9	4.0
7: UC-076	1	4.7	5.0		1
8: ANL-T31	1	4.2	4.4
9: ILL-089	1	5.0	4.8		1

1	11	4.3	4.5
2	11	4.2	4.1
3	11	4.5	4.0
4	11	5.0	4.2
5	11	4.2	4.2
6	11	4.3	4.5
7	11	4.2	4.1
8	11	4.3	4.7	1
9	11	4.0	4.2

Tile Size	Color	Pkg.# (number of tiles) in order from ITC end
1	Yellow	1138,147,146,1460,1341,1414,1444
2	Yellow	734,438,554,447,721,816,728,442(1)
3	Yellow	904,905,1011,1330,903,1029,1030
4	Blue	385,376,216,374,307,215,362,305(1)
5	Blue	535,537,544,543,443,541,534
6	Blue	151,149,263,146,145,262,159
7	Blue	152,19,187,69,3,68,75,27
8	Blue	547(16),519,597,564,152,191,125,27(1),160(7)
9	Blue	396,468,488,480,455,535(15),484,502(15)
10	Blue	371,57,321,290,1,89,49,291(16)
11	Blue	Not recorded
	Date of BATCH
WLS/profile	Long Profiles				Short Profiles
A12B11	2-11-01, 4-17-01						4-17-01
A13B11	2-11-01, 4-17-01				4-17-01, 6-13-01
A13B12	2-11-01, 6-13-01				4-17-01
A14B12	2-11-01, 6-13-01				4-17-01
A14B13	2-11-01, 6-13-01				4-17-01, 6-13-01
A15B13	2-11-01, 6-13-01				4-17-01, 6-13-01
A15B14	2-11-01, 6-13-01, 4-17-01				4-17-01, 6-13-01
A16B14	2-11-01, 6-13-01, 4-17-01				4-17-01, 6-13-01
A16B15	2-11-01, 6-13-01, 4-17-01				4-17-01, 6-13-01
C10
D4	10-13-00				10-13-00

ITC Fibers #:	Right: 32							Left: 32

Aspirin Tubes :

Laser Fiber #'s	Odd Side: EB 125			Even Side:EB 124

Epoxy Batch #	Resin:1C5088		Hardner:			Exp. Date: 9-5-02