MODULE :

ANL-041 @MSU
ATLAS TILECAL 

OPTICS INSTRUMENTATION  CHECK LIST
Cover Sheet
REF
REV:2.8 June 13, 2001
TASK
DESCRIPTION
Ref. Page
1
 MODULE PREPARATION
1
2
 TILES INSTALLATION
2
3
 ROUTING PREPARATION
 3
4
 PROFILES AND FIBRES INSTALLATION
4
5
 FIBRES ROUTING
5
6
 FIBRES BUNDLES GLUING
6
7
 POLISHING AND CUTTING
 7
8
 SECURE FIBRES BUNDLES
8
9
 QC6 SCAN
 9
10
 CLOSEUP
 10
NOTES
Work crew should initial each task that they work on.

Supervisor should indicate the date as each task is completed.

QC person should fill in the report for each QC task. The QC tasks must be completed before subsequent tasks are started.

Work crew shold fill in the materials list for all items used.

Note any problems, deviations from procedures, suggestions, etc. in the space at the bottom and on the reverse side of pages. 


 
 
 
 
 
1. Module Preparation
Task
Description
Date 
Work Crew 
1.1
Setup Module 
Sept-19-01
MN, DD, AB, RJM
1.2
QC0:
Initial Inspection 
Sept-19-01
RJM
Item
OK
Not OK : List problems and repairs
Residual Glue
X
  
Spring Pins
X
  
Plate/Weld Bar Edges
X
  
Submodule Shims and Spacing
  
Several big gaps
Pained Surfaces
 X
  
Slot Widths
 
One short Spacer in UC057
Contaminants
X
 
Task
Description
Date 
Work Crew 
1.3
Check Bolts
Sept-19-01
AJB
1.4
Clean out Slots
Sept-19-01
AB, DD
1.5
Clean out Source Holes
Sept-19-01
DD
1.6
Cover Holes in Girder
Sept-19-01
DD
1.7
Drill & Tap Holes for belt and laser fiber connector
Sept-19-01
DD
1.8
Clean Module Surfaces
Sept-19-01
DD
1.9
Mark Cell Boundaries 
Sept-20-01
DD
1.10
Install Cell Labels, & Cover with Tape
Sept-21-01
AB
1.11
Record the Submodule IDs
Sept-20-01
DD
1.12
Ream Girder Rings & Clean Out Holes
Sept-20-01
AJB, DD

NOTES:  MODULE 41 IS TYPE 9 WITH SHORT D4 CELL


 
 
 
 
 
2. Tile Installation
Task
Description
Date
Work Crew 
2.1
Measure gaps for shims
Sept-20-01
DD
2.2
Install Shims
Sept-25-01
AJB
2.3
Sort & Record Tile Pak Numbers
Sept-27-01
AJB, DD
2.4
Insert Tiles
Sept-27-01
AJB,DD
2.5
Insert Special ITC Tiles
Sept-28-01
AB
2.6
QC1:
Tile Inspection 
Sept-28-01
AB
Item
OK
Not OK : List problems and repairs
Tile Color
X
  
Tile Sizes
X
  
Tile End Surfaces
X
  
Tile Wrappers
X
  
Task
Description
Date
Work Crew 
2.7
Install Rods
Sept-28-01 
 AJB

NOTES:


 
 
 
 
 
3. Fiber Preparations
Task
Description
Date
Work Crew 
3.1
Install PMT Labels
Sept-21-01
AB
3.2
Label Bottom of Aspirin Tubes
Sept-21-01
AB
3.3
Install Aspirin Tubes and Washers 
Sept-21-01
AB
3.4
Install Fixation Rails
Sept-21-01
DD
3.5
Install Belt Loops
Oct -2-01
AJB
3.6
Cover PMT Labels
Sept-21-01
AJB
3.7
Install Laser Fiber Bundles 
Sept-28-01
AJB
3.8
Record Laser Fiber #
Sept-28-01
AJB
3.9
Cover Girder Area
Oct -2- 01
AJB
3.10
Install ITC Fiber Supports
Sept-28-01
AJB

NOTES:
SIZE 5.5 Aspirin tube used in PMT 3 and PMT 4 - AJB


 
 
 
 
 
4. Fiber/Profile Installation
Task
Description
Date
Work Crew 
4.1
Setup Profile Shelves
Oct. 3 - 01
MN, AJB
4.2
Record Profile Batch Numbers
Oct. 10 - 01
AJB, DD
4.3
Insert Profiles/WLS Fibers
Oct. 10 - 01
AJB, DD
4.4
Install ITC Fibers
Oct. 10 - 01
AJB
4.5
Record ITC Fiber #
Oct. 10 - 01
AJB
4.6
Inspect the profiles
Oct. 12 - 01
AB, DD
4.7
Install Fiber Separator Wires
Oct. 12 - 01
AJB, DD
4.8
Separate fibers by depth
  
AJB
4.9
Make subbundles
Oct. 19 - 01
AJB
4.10
Install LED light tubes
Oct. 19 - 01
RJM
4.11
QC2: Verify Sorting 
Oct. 19 - 01
RJM
Item
OK
Not OK : List problems and repairs
Fiber Lengths
 X
SEE LIST
Fiber Counts
 X
 
Depth Sorting
 X
 
Visual Light Levels
 
 1 fiber to replace
4.12
Remove Fiber SeparatorWires
Nov. 6- 01
AJB

NOTES:
 
 
 
 
 
 
5. Fiber Routing
Task
Description
Date 
5.1
Setup the Routing Models
Nov. 6-01
AJB
5.2
Route Sub-bundles To Aspirin Tubes
Nov. 7-01
AJB, DD
5.3
Route the Laser Fibers
Nov. 7-01
AJB, DD
5.4
QC3:
Verify Fiber Routing 
Nov. 9-01
RJM
Item
OK
Not OK : List problems and repairs
Odd Side Cells
 
SEE NOTES - fixed 11/13 - AB
Even Side Cells
 
  
5.5
Insert Gluing tubes
Nov. 7-01
  

AJB
5.6
Insert Teflon Rods
Nov. 7-01
 AJB
5.7
Register and Secure Fibers in Aspirin Tubes
  
 DO, AJB 
5.8
Insert Dummy fibers
 
  DO, AJB
5.9
QC4: Check Fiber Damage 
 Nov. 16-01
 RJM
Item
OK
Not OK : List problems and repairs
Broken fibers
 X
 SEE NOTES
Stress Crazing
 X
 
Cladding Damage
 X
 
Fiber Curvature
 X
 
Fiber Contact
 X
 

6. Glue fiber bundles
Task
Description
Date 
Work Crew 
6.1
Prepare Glue Cartridges
 pre-filled
RJM
6.2
Prepare the TV Monitor
  Nov. 16-01
 AB
6.3
Inject the Glue
  Nov. 16-01
 MN, RR, RJM
6.4
Reserve Samples & Rcord Batch numbers 
  Nov. 16-01
MN, RJM
6.5
Epoxy Cure
  Nov. 19-01
 MN
6.6
Remove Cable Ties from Silicon Tubes
 Nov. 16-01
 MN

NOTES:

 
 
 
 
 

 

7. Polish Fiber Ends
Task
Description
Date 
Work Crew 
7.1
Setup the Polishing Machine
 Nov. 19-01
 MN
7.2
Prepare a Test Sample
 Nov. 19-01
 MN
7.3
Polish Fibers
 Nov. 19-01
 MN
7.4
Remove Polishing Machine
 Nov. 20-01
 MN
7.5
Install camera/ cleaner 
 Nov. 21-01
 MN
7.6
Clean Out the Girder
 Nov. 21-01
 RJM
7.7
QC5: Inspect Fiber Ends 
 Nov. 21-01
 RJM
Item
OK
Not OK : List problems and repairs
Surface Quality
 X
 
Visual Light Level
 X
  

NOTES:

  • 7.3 The first bundle of fibers polished on the odd side - E3 had a step on the surface due to wrong alignment of the polishing extension on that end.  The extension was realigned and that bundle was repolished

    •  

     
     
     
     
     
     
     
     
     
    8. Secure fiber bundles
    Task
    Description
    Date
    Work Crew
    8.1
    Cut dummy fibers 
     Nov. 19-01
    DO 
    8.2
    Cut Gluing tubes
     Nov. 19-01
     DO
    8.3
    Tie Fiber Bundles to Rails
     Nov. 27-01
     AJB
    8.4
    Install Nylon Belt
     Nov. 27-01
     AJB

      NOTES:
    9:  QC6 DONE Dec. 11-01 : RJM

     
     
     
     
     
    10. Close up
    Task
    Description
    Date 
    Work Crew
    10.1
    Install Alum Tape over Profiles
     Dec .11 - 01
     RJM
    10.2
    Cover Module with Plastic Sheet
    Dec .11 - 01 
     RJM
    10.3
    Cover Girder Ends
     Dec .11 - 01 
     RJM
    10.4
    Install Plastic Source Tubes
     Dec .11 - 01 
     RJM
    10.5
    Cover Source holes
     Dec .11 - 01 
     RJM
    10.6
    Install Shipping Cover 
     Dec .13 - 01
     MN

    NOTES:
    10.6  We cover the girder area with Aluminum panels on top of the black plastic wrap, ala ANL.
     


    Shimming Data Sheet



     
     
     
     
     
     
     
     
       
    Measured Widths

    (mm)
    Shims Required
    Gap #
    Tile 
    Oddside
    Even side
    1/2
    3/4
    1
    1- UC122
    1
    4.6
    5.0
    1
    		    
    2- UC057
    1
    5.4
    4.8
    		  
     1
    		  
    3- UC187
    1
    4.2
    4.4
     
     
    		  
    4- UC181
    1
    4.6
    4.6
     1
    		  
     
    5- ANL057
    1
    4.8
    4.4
     1
     
    		  
    6- ILL100
    1
    4.6
    4.8
     1
     
    		  
    7- UC177
    1
    4.4
    4.4
    1
     
     
    8- ANLT47
    1
    4.4
    4.2
     
     
     
    9- UTA129
    1
    4.6
    4.4
    1
     
     
     
     
    		          
    1
    11
    4.6
    4.2
    		      
    2
    11
    3.8
    4.2
    		      
    3
    11
    4.4
    4.2
    		      
    4
    11
    4.0
    4.4
    		      
    5
    11
    4.6
    4.2
    		      
    6
    11
    4.0
    4.2
    		      
    7
    11
    4.0
    4.4
    		      
    8
    11
    4.0
    4.2
    		      
    9
    11
    4.4
    4.2
    		      

    NOTES: 1. Measure Tile Slot 1 at the bottom of the slot and Tile Slot 11 at the top

    (where the widths are assumed to be minimum)

      1. Required shims make the minimum slot width in the range 4:4.5 mm
      2. Gaps are numbered starting at the ITC end.
    Materials List




    * Tiles from batch 3
     
     
    Tile Size
    Color
    Pkg.# (number of tiles) in order from ITC end
    1
    Yellow
    1252(9),1256,1251,1253,1249,1201,1263,1197(11)
    2
    Y
    1238(8),1245,1058,1064,440,1447,1239,1468(12)
    3
    Y
    1467(18),1428,1434,1397,1456,1071,1486,1370(2)
    4
    BLUE
    49,197,71,70,378,101,42
    5
    B
    176(15),524,140,504,506,542,505,494(5)
    6
    B
    170,259,160,225,136,226,257(1),264(19)
    7
    B
    281(15),278,490*,445(19)*,495*,414*,418*,442(10)*
    8
    B
    254,216,479,217,185,481,317,493(4)
    9
    B
    135,386,496,485,28,367,497(10).306,292(10)
    10
    B
    313,379,64,131,15,177,46(2),233,92(2)
    11
    B
    479,179*,180*,113*,465,454*(11),119*,472(14)
     
    Date of BATCH 
    WLS/profile
    Long Profiles 
    Short Profiles
    A12B11
    8-22-01
    7-25-01,8-22-01
    A13B11
    8-22-01
    7-25-01,8-22-01
    A13B12
    7-25-01,8-22-01
    8-22-01
    A14B12
    7-25-01,8-22-01
    8-22-01
    A14B13
    8-22-01
    8-22-01
    A15B13
    8-22-01
    8-22-01
    A15B14
    7-25-01,8-22-01
    8-22-01
    A16B14
    8-22-01
    8-22-01
    A16B15
    8-22-01
    8-22-01
    C10
    		    
    D4
    		    
       
    ITC Fibers #:
    Right: 92
    Left: 29
         
    Aspirin Tubes :
    		  
       
    Laser Fiber #'s
    Odd Side: EB173
    Even Side:EB174
         
    Epoxy Batch #
    Resin:1C5088
    Hardner:1C5073
    Exp. Date:9-6-02

     
     
     
     
     

    QC 2,3,4 Problem List

    Tile Layer
    Cell
    Side
    Tile *
    Problem
    Fixed ?
    QC2
    		  
    8
    D5
    O
    10
    Cladding Damaged
    replaced
               
               
               
               
    QC4
    		          
     No problems found          
               
               
               
               
               
               
               
               
               
               
               

    NOTE: Tiles are numbered from the beginning of the cell, starting at the tile closest to the ITC end of the module. Count every other profile to count the tiles. Odd tile layers start at the cell boundary (count from the first profile), even tile layers start with a spacer plate (count from the second profile). The tile counting stick makes it easier to locate the tiles.


    QC6 PROBLEMS

    This page maintained by: - RJM