MODULE :

ANL-045 @MSU
ATLAS TILECAL 

OPTICS INSTRUMENTATION  CHECK LIST
Cover Sheet
REF
REV:2.9, Oct. 18, 2001
TASK
DESCRIPTION
Ref. Page
1
 MODULE PREPARATION
1
2
 TILES INSTALLATION
2
3
 ROUTING PREPARATION
 3
4
 PROFILES AND FIBRES INSTALLATION
4
5
 FIBRES ROUTING
5
6
 FIBRES BUNDLES GLUING
6
7
 POLISHING AND CUTTING
 7
8
 SECURE FIBRES BUNDLES
8
9
 QC6 SCAN
 9
10
 CLOSEUP
 10
NOTES
Work crew should initial each task that they work on.

Supervisor should indicate the date as each task is completed.

QC person should fill in the report for each QC task. The QC tasks must be completed before subsequent tasks are started.

Work crew shold fill in the materials list for all items used.

Note any problems, deviations from procedures, suggestions, etc. in the space at the bottom and on the reverse side of pages. 


 
 
 
 
 
 
1. Module Preparation
Task
Description
Date 
Work Crew 
1.1
Setup Module 
 Nov. 20, 01
 MN, RR, RJM, AB
1.2
QC0:
Initial Inspection 
 Nov. 20, 01
 RJM
Item
OK
Not OK : List problems and repairs
Residual Glue
 X
 
Spring Pins
X
 
Plate/Weld Bar Edges
 X
 
Submodule Shims and Spacing
 X
 
Pained Surfaces
 
 Paint peeling of of ITC, loose paint inside slots of ANLSW095
Slot Widths
 
 wrong size spacer plate - UC076, layer 5
Contaminants
 X
 
Task
Description
Date 
Work Crew 
1.3
Check Bolts
Nov. 21, 01 
MN, DO 
1.4
Clean out Slots
 Nov. 26, 01
 DO
1.5
Clean out Source Holes
 yes
 ?
1.6
Cover Holes in Girder
 Dec. 3, 01
 DO
1.7
Drill & Tap Holes for belt and laser fiber connector
  Dec. 4, 01
 AB
1.8
Clean Module Surfaces
 Nov. 30, 01
 AB
1.9
Mark Cell Boundaries 
  Dec. 4, 01
 AB
1.10
Install Cell Labels, & Cover with Tape
 Dec. 4, 01
 AB
1.11
Record the Submodule IDs
 Nov. 28, 01
 AB
1.12
Ream Girder Rings & Clean Out Holes
 Nov. 30, 01
 AB

NOTES:


 
 
 
 
 
 
2. Tile Installation
Task
Description
Date
Work Crew 
2.1
Measure gaps for shims
 DEC. 4, 01
AB 
2.2
Install Shims
 DEC. 18, 01
 AB, DO
2.3
Sort & Record Tile Pak Numbers
 DEC. 18, 01
 AB,DO
2.4
Insert Tiles
 DEC. 18, 01
 AB, DO
2.5
Insert Special ITC Tiles
 DEC. 18, 01
 AB
2.6
QC1:
Tile Inspection 
 DEC. 19, 01
 AB
Item
OK
Not OK : List problems and repairs
Tile Color
 X
 
Tile Sizes
 X
 
Tile End Surfaces
 X
 
Tile Wrappers
 X
 
Task
Description
Date
Work Crew 
2.7
Install Rods
 DEC. 18, 01
AB,DO 

NOTES:


 
 
 
 
 
 
3. Fiber Preparations
Task
Description
Date
Work Crew 
3.1
Install PMT Labels
 Nov. 30, 01
 AB
3.2
Label Bottom of Aspirin Tubes
 Dec. 3, 01
AB, DO
3.3
Install Aspirin Tubes and Washers 
 Dec. 3, 01
 AB, DO
3.4
Install Fixation Rails
 Dec. 7, 01
 AB, DO
3.5
Install Belt Loops
 Dec. 8, 01
 AB
3.6
Cover PMT Labels
 Nov. 30, 01
 AB, DO
3.7
Install Laser Fiber Bundles 
 Dec. 7, 01
 DO
3.8
Record Laser Fiber #
  Dec. 8, 01
 AB
3.9
Cover Girder Area
 Dec. 8, 01
 AB
3.10
Install ITC Fiber Supports
 Dec. 19, 01
 AB

NOTES:
 


 
 
 
 
 
 
4. Fiber/Profile Installation
Task
Description
Date
Work Crew 
4.1
Setup Profile Shelves
Dec. 19 , 01
 AB, DO
4.2
Record Profile Batch Numbers
 v
 AB, DO
4.3
Insert Profiles/WLS Fibers
 v
 AB, DO
4.4
Install ITC Fibers
 v
 ?
4.5
Record ITC Fiber #
 not done
 ?
4.6
Inspect the profiles
 Jan. 7, 02
 RJM
4.7
Install Fiber Separator Wires
 Jan. 10, 02
 AB, DO
4.8
Separate fibers by depth
 Jan. 11, 02
 AB, DO
4.9
Make subbundles
 Jan. 15, 02
 AB, DO, RW
4.10
Install LED light tubes
 Jan. 16, 02
 RJM
4.11
QC2: Verify Sorting 
 Jan. 16, 02
 RJM
Item
OK
Not OK : List problems and repairs
Fiber Lengths
 
SEE QC Sheet
Fiber Counts
 v
 
Depth Sorting
 v
 
Visual Light Levels
 
 SEE QC Sheet
4.12
Remove Fiber SeparatorWires
 Jan. 18, 02
 AB

NOTES:
 
 
 
 
 
 
 
5. Fiber Routing
Task
Description
Date 
5.1
Setup the Routing Models
 Jan. 18, 02
 RW, AB
5.2
Route Sub-bundles To Aspirin Tubes
 Jan. 18, 02
 RW, AB, DO
5.3
Route the Laser Fibers
 Jan. 18, 02
 RW, AB
5.4
QC3:
Verify Fiber Routing 
 Jan. 21, 02
 RJM
Item
OK
Not OK : List problems and repairs
Odd Side Cells
 
 See notes
Even Side Cells
 
See notes 
5.5
Insert Gluing tubes
 Jan. 29, 02
 AB
5.6
Insert Teflon Rods
 Jan. 18, 02
 AB, RW, DO
5.7
Register and Secure Fibers in Aspirin Tubes
 Jan. 29, 02
 AB
5.8
Insert Dummy fibers
 Jan. 29, 02
 AB
5.9
QC4: Check Fiber Damage
 Feb. 1, 02
 RJM
Item
OK
Not OK : List problems and repairs
Broken fibers
 v
 
Stress Crazing
 v
 
Cladding Damage
 
Laser fiber to PMT 30 damaged, used spare 
Fiber Curvature
 v
 
Fiber Contact
 v
 

5.4  Laser fiber to PMT5 should be under E1 bundle
Laser fibers to PMT21 and PMT23 are tangled into other laser fibers
Left bundle ot PMT37 should be on top of A16L bundle
Laser fibers to PMT10 and PMT12 should not be wrapped around the rail
Laser fiber to PMT22 is also wrapped around the rail
Fix laser fiber to PMT30
 
6. Glue fiber bundles
Task
Description
Date 
Work Crew 
6.1
Prepare Glue Cartridges
 v
 RJM
6.2
Prepare the TV Monitor
 Feb. 1, 02
 RJM
6.3
Inject the Glue
 Feb. 1, 02
 MN, RR, RJM
6.4
Reserve Samples & Rcord Batch numbers 
 Feb. 1, 02
 MN
6.5
Epoxy Cure
 Feb. 3, 02
 MN
6.6
Remove Cable Ties from Silicon Tubes
 Feb. 4, 02
 RW

NOTES:

 
 
 
 
 
 

 

7. Polish Fiber Ends
Task
Description
Date 
Work Crew 
7.1
Setup the Polishing Machine
 Feb. 4, 02
 RW
7.2
Prepare a Test Sample
 Feb. 4, 02
 RW
7.3
Polish Fibers
 Feb. 6, 02
 MN
7.4
Remove Polishing Machine
 Feb. 6, 02
 AB
7.5
Install camera/ cleaner 
 Feb. 6, 02
 AB
7.6
Clean Out the Girder
 Feb. 6, 02
 AB
7.7
QC5: Inspect Fiber Ends 
 Feb. 7, 02
 RJM
Item
OK
Not OK : List problems and repairs
Surface Quality
 v
 Cut offs all OK
Visual Light Level
 v
 

NOTES:
 
 
 
 
 
 
 
 
 
 
 
 
 
8. Secure fiber bundles
Task
Description
Date
Work Crew
8.1
Cut dummy fibers 
 v
  
8.2
Cut Gluing tubes
 v
 
8.3
Tie Fiber Bundles to Rails
 v
 
8.4
Install Nylon Belt
 Feb. 14, 02
 RJM

  NOTES:  Add to checklist: Screw down PMT hole covers
 

9:  QC6 Scan

Date Completed: FEB. 20, 02
Final RMS: 5.4

 
 
 
 
 
 
10. Close up
Task
Description
Date 
Work Crew
10.1
Install Alum Tape over Profiles
 Feb. 21, 02
 RW
10.2
Cover Module with Plastic Sheet
 Feb. 22, 02
 RJM
10.3
Cover Girder Ends
 Feb. 22, 02
 RJM
10.4
Install ITC Cover
 Feb. 21, 02
 RJM
10.5
Install Plastic Source Tubes
 Feb. 21, 02
 RJM
10.6
Cover Source holes
 Feb. 22, 02
 RJM
10.7
Install Shipping Cover 
 
 

NOTES:
 
 

Shimming Data Sheet



 
 
 
 
 
 
 
 
 
 
 
   
Measured Widths

(mm)
Shims Required
Gap # /Submodule ID
Tile 
Oddside
Even side
1/2
3/4
1
1- ANL-SM073
1
 4.2
 4.4
 
 
 
2- ILL-115
1
 5.6
 5.4
 1
 
 1
3- ILL-093
1
 4.7
 4.4
 1
 
 
4- UC-073
1
 4.8
 4.8
 
 1
 
5- ANL-SM093
1
 4.4
 4.6
 1
 1
 
6- ILL-125
1
 4.7
 4.7
 
 1
 
7- UC-174
1
 4.9
 4.8
 
 
 
8- ANL-TQ052
1
 4.8
 4.4
 1
 
 
9- UC-191
1
 4.5
 4.9
 1
 
 
 ITC-
 
 
 
 
 
 
1
11
 5.2
 4.8
 
 1
 
2
11
 4.3
 4.8
 
 
 
3
11
 4.3
 4.1
 
 
 
4
11
 4.1
 4.1
 
 
 
5
11
 4.2
 4.4
 
 
 
6
11
 4.3
 4.1
 
 
 
7
11
 4.1
 4.3
 
 
 
8
11
 4.4
 4.6
 1
 
 
9
11
 4.3
 4.1
 
 
 

NOTES: 1. Measure Tile Slot 1 at the bottom of the slot and Tile Slot 11 at the top
                   (where the widths are assumed to be minimum)
               2.  Required shims make the minimum slot width in the range 4:4.5 mm
               3.  Gaps are numbered starting at the ITC end.

Materials List


Tile Size
Color
Pkg.# (number of tiles) in order from ITC end
1
Yellow
 1065,988,981,975,914,873,1049
2
Y
 261,1062,1077,1018,222,893,358
3
Y
 768(19),697,652,699,840,700,564,842(1)
4
BLUE
 51,239,201,168,242,240,58
5
B
 1009,627,675,660,643,629,1006(14),656(6)
6
B
 591,541,593,582,592,544,846
7
B
 188,460,458,595,130,442,588,443(5(
8
B
 666,682,724,681,680,838,678,722
9
B
 14(C10),832,928,825,828,849,947,952
10
B
 369(3),372(3),146,149,359(3),230,148,285(16)
11
B
 376,279,272,263,380,476,462,214(6),107(11)
 
Date of BATCH 
WLS/profile
Long Profiles 
Short Profiles
A12B11
 Oct. 15, 01
 Oct. 15, 01
A13B11
 Jul. 25, 01
Aug. 22, 01, Oct. 15, 01
A13B12
 Oct. 15, 01
 Oct. 15, 01
A14B12
 Oct. 15, 01
 Oct. 15, 01
A14B13
 Oct. 15, 01
 Oct. 15, 01
A15B13
 Aug. 22, 01,Oct. 15, 01
 Oct. 15, 01
A15B14
 Oct. 15, 01
 Oct. 15, 01
A16B14
 Oct. 15, 01
 Oct. 15, 01
A16B15
 Oct. 15, 01
 Oct. 15, 01
C10
 
 
D4
 
Oct. 13, 01, 
 
 
ITC Fibers #:
Right: 
Left: 
 
 
 
Aspirin Tubes :
 
 
 
Laser Fiber #'s
Odd Side: EB 189
Even Side:EB 190
 
 
 
Epoxy Batch #
Resin:1C5134
Hardner:1C5105
Exp. Date:Nov. 11,02

 
 
 
 
 
 

QC 2,3,4 Problem List

Tile Layer
Cell
Side
Tile *
Problem
Fixed ?
QC2
  
 5
 B14
 Even
 18
 Crazed fiber
 All replaced
 5
 B14
 odd
 3
 bad fiber core
 by MN
 2
 A14
 odd
 8
 bad fiber core
 Jan 17, 02
 1
 A15
 even
 1
 crazed fiber
 
 1
 A15
 even
 8
 crazed fiber
 
 1
 A15
 even
 29
 crazed fiber
 
 2
 A15
 odd
 5
 short fiber
 
QC4
 
 
 
 
 
 
 
 
 
 No fiber problems
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
           
           
           
           
           
           
           

NOTE: Tiles are numbered from the beginning of the cell, starting at the tile closest to the ITC end of the module. Count every other profile to count the tiles. Odd tile layers start at the cell boundary (count from the first profile), even tile layers start with a spacer plate (count from the second profile). The tile counting stick makes it easier to locate the tiles.


QC6 PROBLEMS

This page maintained by: - RJM