MODULE :

ANL-049 @MSU
ATLAS TILECAL 

OPTICS INSTRUMENTATION  CHECK LIST
Cover Sheet
REF
REV:2.9, Oct. 18, 2001
TASK
DESCRIPTION
Ref. Page
1
 MODULE PREPARATION
1
2
 TILES INSTALLATION
2
3
 ROUTING PREPARATION
 3
4
 PROFILES AND FIBRES INSTALLATION
4
5
 FIBRES ROUTING
5
6
 FIBRES BUNDLES GLUING
6
7
 POLISHING AND CUTTING
 7
8
 SECURE FIBRES BUNDLES
8
9
 QC6 SCAN
 9
10
 CLOSEUP
 10
NOTES
Work crew should initial each task that they work on.

Supervisor should indicate the date as each task is completed.

QC person should fill in the report for each QC task. The QC tasks must be completed before subsequent tasks are started.

Work crew shold fill in the materials list for all items used.

Note any problems, deviations from procedures, suggestions, etc. in the space at the bottom and on the reverse side of pages. 


 
 
 
 
 
 
1. Module Preparation
Task
Description
Date 
Work Crew 
1.1
Setup Module 
  Feb. 5, 02
 MN, RR, RJM, RW, AB
1.2
QC0:
Initial Inspection 
 Feb. 6, 02
 RJM
Item
OK
Not OK : List problems and repairs
Residual Glue
 v
 
Spring Pins
 v
 
Plate/Weld Bar Edges
 v
 
Submodule Shims and Spacing
 
 2 bad submodule gaps
Pained Surfaces
 
Some early submodules, with thick paint
Slot Widths
 
 Some narrow slots
Contaminants
 v
 
Task
Description
Date 
Work Crew 
1.3
Check Bolts
 Feb. 5, 02
DO 
1.4
Clean out Slots
 Feb. 6, 02
 DP
1.5
Clean out Source Holes
 Feb. 7, 02
 AB
1.6
Cover Holes in Girder
 Feb. 6, 02
 DP
1.7
Drill & Tap Holes for belt and laser fiber connector
Feb. 12, 02 
 AB, DO
1.8
Clean Module Surfaces
 Feb. 7, 02
 AB
1.9
Mark Cell Boundaries 
 Feb. 8, 02
 AB, RU, DO
1.10
Install Cell Labels, & Cover with Tape
Feb. 12, 02 
 AB
1.11
Record the Submodule IDs
 Feb. 7, 02
 AB
1.12
Ream Girder Rings & Clean Out Holes
 Feb. 7, 02
 AB

NOTES: TYPE 9 MODULE- no C10 Cell


 
 
 
 
 
 
2. Tile Installation
Task
Description
Date
Work Crew 
2.1
Measure gaps for shims
 Feb. 7, 02
 AB
2.2
Install Shims
 Feb. 15, 02
 AB, DO
2.3
Sort & Record Tile Pak Numbers
 Feb. 17, 02
 AB, DO, DP, RW
2.4
Insert Tiles
  Feb. 17, 02
 AB. DO, DP, RW
2.5
Insert Special ITC Tiles
  Feb. 15, 02
 AB
2.6
QC1:
Tile Inspection 
  Feb. 18, 02
 RJM
Item
OK
Not OK : List problems and repairs
Tile Color
 v
 
Tile Sizes
 v
 
Tile End Surfaces
 v
 
Tile Wrappers
 v
 
Task
Description
Date
Work Crew 
2.7
Install Rods
  Feb. 20, 02
 ?

NOTES:


 
 
 
 
 
 
3. Fiber Preparations
Task
Description
Date
Work Crew 
3.1
Install PMT Labels
  Feb. 6, 02
DP 
3.2
Label Bottom of Aspirin Tubes
  Feb. 8, 02
 AB
3.3
Install Aspirin Tubes and Washers 
 Feb. 8, 02
 AB
3.4
Install Fixation Rails
 Feb. 8, 02
 AB, D0
3.5
Install Belt Loops
 Apr. 9, 02
 AB
3.6
Cover PMT Labels
 Feb. 6, 02
 DP
3.7
Install Laser Fiber Bundles 
 Feb. 21, 02
 AB, RW
3.8
Record Laser Fiber #
  Feb. 21, 02
 AB
3.9
Cover Girder Area
  Feb. 21, 02
 AB
3.10
Install ITC Fiber Supports
  Feb. 22, 02
 AB

NOTES:
 


 
 
 
 
 
 
4. Fiber/Profile Installation
Task
Description
Date
Work Crew 
4.1
Setup Profile Shelves
  Feb. 20, 02
 
4.2
Record Profile Batch Numbers
 Mar. 12, 02 
 AB, DO, DP
4.3
Insert Profiles/WLS Fibers
 Mar. 12, 02 
 AB, DO, DP
4.4
Install ITC Fibers
 Mar. 12, 02 
 AB
4.5
Record ITC Fiber #
 Mar. 12, 02 
 AB
4.6
Inspect the profiles
 Mar. 12, 02 
 SEE NOTE
4.7
Install Fiber Separator Wires
 Mar. 28, 02 
 AB
4.8
Separate fibers by depth
 Mar. 29, 02 
 AB
4.9
Make subbundles
 Mar. 29, 02
 AB
4.10
Install LED light tubes
 Apr. 4, 02
 RJM, RR
4.11
QC2: Verify Sorting 
 Apr. 4, 02
 RJM, RR
Item
OK
Not OK : List problems and repairs
Fiber Lengths
 
SEE LIST
Fiber Counts
 v
 
Depth Sorting
 v
 
Visual Light Levels
 
 See QC Sheet
4.12
Remove Fiber SeparatorWires
 Apr. 4, 02
 AB

NOTES:  Many profiles on even side are not in properly.  These need to be fixed before stages are removed - fixed twisted profiles -AB
 
 
 
 
 
 
 
5. Fiber Routing
Task
Description
Date 
Work Crew
5.1
Setup the Routing Models
 Apr. 9, 02
 AB
5.2
Route Sub-bundles To Aspirin Tubes
 Apr. 9, 02
 AB, DO
5.3
Route the Laser Fibers
 Apr. 9, 02
 AB, DO
5.4
QC3:
Verify Fiber Routing 
 Apr. 10, 02
 RAR
Item
OK
Not OK : List problems and repairs
Odd Side Cells
 V
 
Even Side Cells
 
 SEE NOTES
5.5
Insert Gluing tubes
 Apr. 12, 02
 AB, DP
5.6
Insert Teflon Rods
 Apr. 12, 02
 AB, DP
5.7
Register and Secure Fibers in Aspirin Tubes
 Apr. 12, 02
 AB, DP
5.8
Insert Dummy fibers
 Apr. 12, 02
 AB, DPAB, DP
5.9
QC4: Check Fiber Damage
 Apr. 22, 02
 RAR
Item
OK
Not OK : List problems and repairs
Broken fibers
 V
 
Stress Crazing
 V
 
Cladding Damage
 V
 
Fiber Curvature
 V
 
Fiber Contact
 V
 

6. Glue fiber bundles
Task
Description
Date 
Work Crew 
6.1
Prepare Glue Cartridges
 Apr. 24, 02
 MN
6.2
Prepare the TV Monitor
 Apr. 24, 02
 MN
6.3
Inject the Glue
 Apr. 24, 02
 MN, RR
6.4
Reserve Samples & Rcord Batch numbers 
 Apr. 24, 02
 MN
6.5
Epoxy Cure
 Apr. 25, 02
 MN
6.6
Remove Cable Ties from Silicon Tubes
 Apr. 25, 02
 AB

NOTES:

 
 
 
 
 
 

 

7. Polish Fiber Ends
Task
Description
Date 
Work Crew 
7.1
Setup the Polishing Machine
 Apr. 25, 02
AB, DO 
7.2
Prepare a Test Sample
 Apr. 30, 02
 MN
7.3
Polish Fibers
 Apr. 30, 02
 MN
7.4
Remove Polishing Machine
 Apr. 30, 02
 MN
7.5
Install camera/ cleaner 
 Apr. 30, 02
 RJM
7.6
Clean Out the Girder
 Apr. 30, 02
 RJM
7.7
QC5: Inspect Fiber Ends 
Apr. 30, 02
 RJM
Item
OK
Not OK : List problems and repairs
Surface Quality
V 
 Maybe 1 buried fiber in A13 O
Visual Light Level
 V
 

NOTES:
 
 
 
 
 
 
 
 
 
 
 
 
 
8. Secure fiber bundles
Task
Description
Date
Work Crew
8.1
Cut dummy fibers 
 Apr. 25, 02
 AB
8.2
Cut Gluing tubes
 Apr. 25, 02
 AB
8.3
Tie Fiber Bundles to Rails
 Apr. 25, 02
 
8.4
Install Nylon Belt
 May, 02
 RJM

  NOTES:
 

9:  QC6 Scan

Date Completed:  June 5, 02
Final RMS:   6.1

 
 
 
 
 
 
10. Close up
Task
Description
Date 
Work Crew
10.1
Install Alum Tape over Profiles
 June 3, 02
RR 
10.2
Cover Module with Plastic Sheet
 June 3, 02
RR, RJM 
10.3
Cover Girder Ends
 June 5, 02
 RR, RJM 
10.4
Install ITC Cover
-
NA 
10.5
Install Plastic Source Tubes
 June 5, 02
 RJM 
10.6
Cover Source holes
 June 5, 02
RR, RJM  
10.7
Install Shipping Cover 
 June 6, 02
 AB, SL, DO, DP

NOTES:
 
 

Shimming Data Sheet



 
 
 
 
 
 
 
 
 
 
 
 
   
Measured Widths

(mm)
Shims Required
Gap # /Submodule ID
Tile 
Oddside
Even side
1/2
3/4
1
1- ANL-SM101
1
 5.7
5.2 
 
 
1 
2- ANL-SM100
1
 4.8
 4.4
 1
 
 
3- ANL-SM099
1
 4.7
 4.8
 .
1 
 
4: ILL-159
1
 6.2
 6.1
 
 
 2
5: ILL-175 
1
 4.9
 4.8
 
 1
 
6-: ILL-146
1
 4.3
 4.5
 
 
 
7-: ILL-149
1
 5.2
 4.6
 1
 
 
8: ANL-TQ030
1
 4.4
 4.3
 
 
 
9- : ILL-167
1
 5.0
 4.4
 1
 
 
 ITC-
 
 
 
 
 
 
1
11
 5.3
 5
1
 
 
 
2
11
 4.6
 4.3
 
 
 
3
11
 5.0
 4.4
 1
 
 
4
11
 4.4
 5.2
 1
 
 
5
11
 4.8
 4.5
 1
 
 
6
11
 4.2
 4.4
 
 
 
7
11
 4.2
 4.3
 
 
 
8
11
 4.2
 4.2
 
 
 
9
11
 4.1
 4.2
 
 
 

NOTES: 1. Measure Tile Slot 1 at the bottom of the slot and Tile Slot 11 at the top
                   (where the widths are assumed to be minimum)
               2.  Required shims make the minimum slot width in the range 4:4.5 mm
               3.  Gaps are numbered starting at the ITC end.

Materials List


Tile Size
Color
Pkg.# (number of tiles) in order from ITC end
1
Yellow
 783,865,757,1075,793,649,4107
2
Y
 233,302,689,240,343,342,112
3
Y
 1185,1186,1187,1239,1191,1188,1224
4
BLUE
 177,132,135,123,102,127,119
5
B
 593,595,587,582,569,581,586
6
B
 721,807,557,795,806,558,687
7
B
 285,125,136,192,41,96,178
8
B
 958(10),632,873,621,628,959,633,951(10)
9
B
 898,950,808,801,907,806,807
10
B
 267,327(10),285(4),371,320,266,251,372(10),319,283(15)
11
B
 252,195,287,248,106(3),31,91,217,92(14)
 
Date of BATCH 
WLS/profile
Long Profiles 
Short Profiles
A12B11
 Dec. 18, 01
 Dec. 18, 01
A13B11
 Oct. 15, 01;Dec. 18, 01
 Oct. 15, 01
A13B12
 Dec. 18, 01
 Dec. 18, 01
A14B12
 Dec. 18, 01
 Dec. 18, 01
A14B13
 Dec. 18, 01
 Dec. 18, 01
A15B13
 Dec. 18, 01
 Dec. 18, 01
A15B14
 Dec. 18, 01
 Dec. 18, 01
A16B14
 Oct. 15, 01; Dec. 18, 01
 Dec. 18, 01
A16B15
 Oct. 15, 01; Dec. 18, 01
 Dec. 18, 01
C10
 
 
D4
 
 
 
 
ITC Fibers #:
Right: T9-135
Left: T9-064
 
 
 
Aspirin Tubes :
 
 
 
Laser Fiber #'s
Odd Side: EB213
Even Side:EB214
 
 
 
Epoxy Batch #
Resin:1C5134
Hardner:1C5105
Exp. Date:Nov.10-02

 
 
 
 
 
 

QC 2,3,4 Problem List

Tile Layer
Cell
Side
Tile *
Problem
Fixed ?
QC2
  
 8
 D6
 O
67 
 Cladding
 replaced apr. 10, MN
 4
 B14
 E
 4
 Short fiber
 replaced apr. 10, MN
 5
 B14
 E
 4
 Short fiber
 replaced apr. 10, MN
 4
 B15
 E
 17
 Short fiber
 replaced apr. 10, MN
 2
 A13
 E
 21
 Core damage
 replaced apr. 10, MN
 
 
 
 
 
 
 
 
 
 
 
 
QC4
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
          

NOTE: Tiles are numbered from the beginning of the cell, starting at the tile closest to the ITC end of the module. Count every other profile to count the tiles. Odd tile layers start at the cell boundary (count from the first profile), even tile layers start with a spacer plate (count from the second profile). The tile counting stick makes it easier to locate the tiles.


QC6 PROBLEMS

This page maintained by: - RJMreplaced apr. 10, MN