MODULE :

ANL-051 @MSU
Type: 9 
ATLAS TILECAL 

OPTICS INSTRUMENTATION  CHECK LIST
Cover Sheet
REF
REV:2.10, Jan. 16, 2002
TASK
DESCRIPTION
Ref. Page
1
 MODULE PREPARATION
1
2
 TILES INSTALLATION
2
3
 ROUTING PREPARATION
 3
4
 PROFILES AND FIBRES INSTALLATION
4
5
 FIBRES ROUTING
5
6
 FIBRES BUNDLES GLUING
6
7
 POLISHING AND CUTTING
 7
8
 SECURE FIBRES BUNDLES
8
9
 QC6 SCAN
 9
10
 CLOSEUP
 10
NOTES
Work crew should initial each task that they work on.

Supervisor should indicate the date as each task is completed.

QC person should fill in the report for each QC task. The QC tasks must be completed before subsequent tasks are started.

Work crew shold fill in the materials list for all items used.

Note any problems, deviations from procedures, suggestions, etc. in the space at the bottom and on the reverse side of pages. 


 
 
 
 
 
 
1. Module Preparation
Task
Description
Date 
Work Crew 
1.1
Setup Module 
 Mar. 5, 02
 MN,RR,RJM,RW,DJP
1.2
QC0:
Initial Inspection 
 Mar. 11, 02
 RJM
Item
OK
Not OK : List problems and repairs
Residual Glue
 v
 
Spring Pins
 v
 
Plate/Weld Bar Edges
 v
 
Submodule Shims and Spacing
 
 Wide gaps
Pained Surfaces
 
 paint peeling from UC159
Slot Widths
 v
 
Contaminants
 v
 
Task
Description
Date 
Work Crew 
1.3
Check Bolts
 Mar. 11, 02
 RW
1.4
Clean out Slots
 Mar. 11, 02
 DJP
1.5
Clean out Source Holes
 Mar. 12, 02
 AB
1.6
Cover Holes in Girder
 Mar. 11, 02
 DJP
1.7
Drill & Tap Holes for belt and laser fiber connector
 Mar. 12, 02
 DO
1.8
Clean Module Surfaces
 Mar. 12, 02
 DO
1.9
Mark Cell Boundaries 
 Mar. 13, 02
 
1.10
Install Cell Labels, & Cover with Tape
 Mar. 13, 02
 AB
1.11
Record the Submodule IDs
 Mar. 12, 02
 AB
1.12
Ream Girder Rings & Clean Out Holes
 Mar. 14, 02
 AB

NOTES:


 
 
 
 
 
 
2. Tile Installation
Task
Description
Date
Work Crew 
2.1
Measure gaps for shims
 Mar. 14, 02
 AB, DO
2.2
Install Shims
 Mar. 19, 02
 AB
2.3
Sort & Record Tile Pak Numbers
 Mar. 19, 02
 AB, RW, DO
2.4
Insert Tiles
 Mar. 19, 02
 AB,RW,DO
2.5
Insert Special ITC Tiles
 Mar. 19, 02
 RW
2.6
QC1:
Tile Inspection 
 
 MN
Item
OK
Not OK : List problems and repairs
Tile Color
v 
 
Tile Sizes
 v
 
Tile End Surfaces
 v
 
Tile Wrappers
 v
 
Task
Description
Date
Work Crew 
2.7
Install Rods
Mar. 19, 02 
RW 

NOTES:


 
 
 
 
 
 
3. Fiber Preparations
Task
Description
Date
Work Crew 
3.1
Install PMT Labels
 Mar. 12, 02
 AB
3.2
Label Bottom of Aspirin Tubes
 Mar. 14, 02
 AB
3.3
Install Aspirin Tubes and Washers 
 Mar. 14, 02
 AB,DO
3.4
Install Fixation Rails
 Mar. 13, 02
 DO
3.5
Install Belt Loops
 Mar. 14, 02
 AB,DO
3.6
Cover PMT Labels with tape
 Mar. 12, 02
 AB
3.7
Install Laser Fibers 
 Mar. 27, 02
 DP
3.8
Record Laser Fiber #
 Mar. 28, 02
 AB
3.9
Cover Girder Area
 Mar. 27, 02
 DP
3.10
Install ITC Fiber Supports
 Mar. 19, 02
 RW

NOTES:
 


 
 
 
 
 
 
4. Fiber/Profile Installation
Task
Description
Date
Work Crew 
4.1
Setup Profile Shelves
 Mar. 28, 02
AB,DO 
4.2
Record Profile Batch Numbers
 Apr. 5, 02
 AB,DO,RW,DP
4.3
Insert Profiles/WLS Fibers
 Apr. 5, 02
AB,DO,RW,DP 
4.4
Install ITC Fibers
 Apr. 2, 02
 DO
4.5
Record ITC Fiber #
 Apr. 2, 02
 AB
4.6
Inspect the profiles
 v
 
4.7
Install Fiber Separator Wires
 v
 
4.8
Separate fibers by depth
 v
 
4.9
Make subbundles
 Apr. 11, 02
 AB,DO,DP
4.10
Install LED light tubes
 Apr. 23, 02
 RAR
4.11
QC2: Verify Sorting 
 Apr. 24, 02
 RAR
Item
OK
Not OK : List problems and repairs
Fiber Lengths
 
  
Fiber Counts
 
 
Depth Sorting
 
 B-11 Odd not 8,8; A16 odd ?
Visual Light Levels
 
 
4.12
Remove Fiber SeparatorWires
 May 6, 02
 AB, DO

NOTES:
           Profiles on even side installed first
 
 
 
 
 
 
 
5. Fiber Routing
Task
Description
Date 
Crew
5.1
Setup the Routing Models
 May 7, 02
 AB
5.2
Route Sub-bundles To Aspirin Tubes
 May 8, 02
 AB, RW
5.3
Route the Laser Fibers
 May 8, 02
 AB,RW
5.4
QC3:
Verify Fiber Routing 
 May 16, 02
 RJM
Item
OK
Not OK : List problems and repairs
Odd Side Cells
 v
 
Even Side Cells
 v
 
5.5
Insert Gluing tubes
 May 20, 02
 AB, SL
5.6
Insert Teflon Rods
 May 8, 02
 AB, RW
5.7
Register and Secure Fibers in Aspirin Tubes
 May 20, 02
 AB, SL
5.8
Insert Dummy fibers
 May 20, 02
 AB, SL
5.9
QC4: Check Fiber Damage
 May 24, 02
 RJM
Item
OK
Not OK : List problems and repairs
Broken fibers
 v
 
Stress Crazing
 v
 
Cladding Damage
 
 2 fibers to fix - see QC sheet
Fiber Curvature
 v
 
Fiber Contact
 v
 

6. Glue fiber bundles
Task
Description
Date 
Work Crew 
6.1
Prepare Glue Cartridges
 May 24, 02
 MN
6.2
Prepare the TV Monitor
 May 24, 02
 DO, DP
6.3
Inject the Glue
 May 24, 02
 DO,DP,MN,SL,RW
6.4
Reserve Samples & Rcord Batch numbers 
 May 24, 02
 MN
6.5
Epoxy Cure
 OK
 RJM
6.6
Remove Cable Ties from Silicon Tubes
 May 28, 02
 RW

NOTES:

 
 
 
 
 
 

 

7. Polish Fiber Ends
Task
Description
Date 
Work Crew 
7.1
Setup the Polishing Machine
 May 30, 02
 ?
7.2
Prepare a Test Sample
 ?
 ?
7.3
Polish Fibers
 May 30, 02
 ?
7.4
Remove Polishing Machine
 May 31, 02
 ?
7.5
Install camera/ cleaner 
 June 3, 02
 RJM
7.6
Clean Out the Girder
 June 3, 02
 RJM
7.7
QC5: Inspect Fiber Ends 
 June 3, 02
 RJM
Item
OK
Not OK : List problems and repairs
Surface Quality
 v
 
Visual Light Level
 v
 

NOTES:
 
 
 
 
 
 
 
 
 
 
 
 
 
8. Secure fiber bundles
Task
Description
Date
Work Crew
8.1
Cut dummy fibers 
 
 RW
8.2
Cut Gluing tubes
 
 RW
8.3
Tie Fiber Bundles to Rails
 June 4, 02
 SL
8.4
Install Nylon Belt
 June 5, 02
 RJM

  NOTES:
8.0  PUt the remaining screws into the girder ring covers.
 

9:  QC6 Scan

Date Completed:     June 17, 02
Final RMS:    5.9

 
 
 
 
 
 
10. Close up
Task
Description
Date 
Work Crew
10.1
Install Alum Tape over Profiles
 June 13, 02
 AB, DP
10.2
Cover Module with Plastic Sheet
 June 13, 02
 RR,RJM
10.3
Cover Girder Ends
 June 18, 02
 RAR
10.4
Install ITC Cover
 NO
 Not here
10.5
Install Plastic Source Tubes
 June 18, 02
 RAR
10.6
Cover Source holes
 June 18, 02
 RAR
10.7
Install Shipping Cover 
 June 19, 02
 

NOTES:
 
 

Shimming Data Sheet



 
 
 
 
 
 
 
 
 
 
 
 
 
   
Measured Widths

(mm)
Shims Required
Gap # /Submodule ID
Tile 
Oddside
Even side
1/2
3/4
1
1- ANL-SM107
1
 4.2
 4.0
 
 
 
2- ANL-SM126
1
 5.7
 5.7
 1
 
 1
3- ANL-SM113
1
 5.0
 4.8
 
 1
 
4- uc-159
1
 5.1
 5.6
 
 
1 
5- IL:107
1
 4.7
 5.3
 
 1
 
6- IL:104
1
 4.3
 4.2
 
 
 
7- ANL-036
1
 5.5
 4.2
 
 
 
8- ANL-TQ053
1
 5.3
 5.1
 
 
1 
9- ILL: 105
1
 4.4
 4.8
 1
 
 
 ITC-
 
 
 
 
 
 
1
11
 4.7
 4.7
 
 1
 
2
11
 4.6
 4.7
 
 1
 
3
11
 4.4
 4.7
 1
 
 
4
11
 4.2
 4.2
 
 
 
5
11
 4.8
 4.0
 
 
 
6
11
 4.0
 4.5
 
 
 
7
11
 4.8
 4.9
 
1 
 
8
11
 4.4
 4.4
 1
 
 
9
11
 4.5
 4.1
 
 
 

NOTES: 1. Measure Tile Slot 1 at the bottom of the slot and Tile Slot 11 at the top
                   (where the widths are assumed to be minimum)
               2.  Required shims make the minimum slot width in the range 4:4.5 mm
               3.  Gaps are numbered starting at the ITC end.

Materials List


Tile Size
Color
Pkg.# (number of tiles) in order from ITC end
1
Yellow
 866(19),1375,1374,1472,758,655,690,867(1)
2
Y
 253,469,249,111,344,349,106
3
Y
 842,1495,1228,1269,653,565,569,1370(1)
4
BLUE
 238,4,227,48,105,45,236
5
B
 583,713,714,681,578,1006(6),607,570(14)
6
B
 661,736,565,654,705,668,738
7
B
 613,123,177,260,176,243,124
8
B
 951(10),821(16),949,950,722(16),646,723,969(18)
9
B
 764(10),256,257,761,759,760,758,958(10)
10
B
 126,96,307,305,37,324,229,100(16)
11
B
 206,156,151,92(6),285,56,148,136,222(11)
 
Date of BATCH 
WLS/profile
Long Profiles 
Short Profiles
A12B11
 Mar. 5, 02
Dec. 18, 01 
A13B11
 Oct. 15, 01
 Dec. 18, 01
A13B12
 Mar. 5, 02
 Mar. 5, 02
A14B12
 Feb. 6, 01
 Mar. 5, 02
A14B13
 Feb. 6, 01
 Mar. 5, 02
A15B13
 Feb. 6, 01
 Mar. 5, 02
A15B14
Dec. 18, 01; Mar. 5, 02
 Dec. 18, 01; Mar. 5, 02
A16B14
 Dec. 18, 01; Mar. 5, 02
 Dec. 18, 01; Mar. 5, 02
A16B15
 Dec. 18, 01; Mar. 5, 02
 Dec. 18, 01; Mar. 5, 02
C10
 
 
D4
 
 
 
 
ITC Fibers #:
Right: T9-46
Left: T9-30
 
 
 
Aspirin Tubes :
 
 
 
Laser Fiber #'s
Odd Side: EB235
Even Side:EB237
 
 
 
Epoxy Batch #
Resin:1C5134
Hardner:1C5105
Exp. Date:Nov. 11, 02

 
 
 
 
 
 

QC 2,3,4 Problem List

Tile Layer
Cell
Side
Tile *
Problem
Fixed ?
QC2
        
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
QC4
 
 
 
 
 
 8
 D5
E 
52 
Bad fiber 
 Fiber replaced
 5
 B11
 O
 5
 Low light
 Fiber replaced
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
      
           
           
           

NOTE: Tiles are numbered from the beginning of the cell, starting at the tile closest to the ITC end of the module. Count every other profile to count the tiles. Odd tile layers start at the cell boundary (count from the first profile), even tile layers start with a spacer plate (count from the second profile). The tile counting stick makes it easier to locate the tiles.


QC6 PROBLEMS

This page maintained by: - RJM