MODULE :

ANL-053 @MSU
Type: 
ATLAS TILECAL 

OPTICS INSTRUMENTATION  CHECK LIST
Cover Sheet
REF
REV:2.10, Jan. 16, 2002
TASK
DESCRIPTION
Ref. Page
1
 MODULE PREPARATION
1
2
 TILES INSTALLATION
2
3
 ROUTING PREPARATION
 3
4
 PROFILES AND FIBRES INSTALLATION
4
5
 FIBRES ROUTING
5
6
 FIBRES BUNDLES GLUING
6
7
 POLISHING AND CUTTING
 7
8
 SECURE FIBRES BUNDLES
8
9
 QC6 SCAN
 9
10
 CLOSEUP
 10
NOTES
Work crew should initial each task that they work on.

Supervisor should indicate the date as each task is completed.

QC person should fill in the report for each QC task. The QC tasks must be completed before subsequent tasks are started.

Work crew shold fill in the materials list for all items used.

Note any problems, deviations from procedures, suggestions, etc. in the space at the bottom and on the reverse side of pages. 


 
 
 
 
 
 
1. Module Preparation
Task
Description
Date 
Work Crew 
1.1
Setup Module 
 Apr. 16, 02
 MN, RR, RW, AB, DO
1.2
QC0:
Initial Inspection 
 Apr. 16, 02
 MN
Item
OK
Not OK : List problems and repairs
Residual Glue
 v
 
Spring Pins
 v
 
Plate/Weld Bar Edges
 
Some plates bowed 
Submodule Shims and Spacing
 
 big gaps
Pained Surfaces
 v
 
Slot Widths
 
 narrow slots
Contaminants
 v
 
Task
Description
Date 
Work Crew 
1.3
Check Bolts
Apr. 17, 02 
 DO
1.4
Clean out Slots
 Apr. 23, 02
 DO, DP, RW
1.5
Clean out Source Holes
 Apr. 23, 02
 AB, DO
1.6
Cover Holes in Girder
 Apr. 23, 02
 AB
1.7
Drill & Tap Holes for belt and laser fiber connector
 Apr. 23, 02
 DO
1.8
Clean Module Surfaces
 Apr. 23, 02
 RW, AB
1.9
Mark Cell Boundaries 
 Apr. 24, 02
 
1.10
Install Cell Labels, & Cover with Tape
 Apr. 25, 02
 RW, AB
1.11
Record the Submodule IDs
 Apr. 18, 02
 AB
1.12
Ream Girder Rings & Clean Out Holes
 Apr. 23, 02
 AB

NOTES: Holes drilled at ANL but not tapped


 
 
 
 
 
 
2. Tile Installation
Task
Description
Date
Work Crew 
2.1
Measure gaps for shims
 Apr. 26, 02
 AB
2.2
Install Shims
 Apr. 26, 02
 DO, AB
2.3
Sort & Record Tile Pak Numbers
 May 7, 02
 DO, AB,DP,RW
2.4
Insert Tiles
 May 7, 02
 DO, AB,DP,RW
2.5
Insert Special ITC Tiles
 May 7, 02
 AB
2.6
QC1:
Tile Inspection 
 
 
Item
OK
Not OK : List problems and repairs
Tile Color
 v
 
Tile Sizes
 v
 
Tile End Surfaces
 v
 
Tile Wrappers
 v
 
Task
Description
Date
Work Crew 
2.7
Install Rods
 May 7, 02
 RW, AB

NOTES:


 
 
 
 
 
 
3. Fiber Preparations
Task
Description
Date
Work Crew 
3.1
Install PMT Labels
Apr. 18, 02
 AB
3.2
Label Bottom of Aspirin Tubes
 Apr. 26, 02
 AB, DO
3.3
Install Aspirin Tubes and Washers 
 Apr. 26, 02
 AB, DO
3.4
Install Fixation Rails
 May 5, 02
 DP, RW, AB
3.5
Install Belt Loops
 Apr. 26, 02
 AB
3.6
Cover PMT Labels with tape
 Apr. 18, 02
 AB, DO
3.7
Install Laser Fibers 
 May 9, 02
  AB, RW
3.8
Record Laser Fiber #
 May 9, 02
 AB
3.9
Cover Girder Area
 May 9, 02
 AB, RW
3.10
Install ITC Fiber Supports
 May 13, 02
 AB, DO

NOTES:
 


 
 
 
 
 
 
4. Fiber/Profile Installation
Task
Description
Date
Work Crew 
4.1
Setup Profile Shelves
May 13, 02 
 AB, DO
4.2
Record Profile Batch Numbers
 May 20, 02
 AB, RW, DO, SL
4.3
Insert Profiles/WLS Fibers
 May 20, 02
AB, RW, DO, SL 
4.4
Install ITC Fibers
 June 13, 02
 AB, SL, DP
4.5
Record ITC Fiber #
 June 13, 02
 SL, DP
4.6
Inspect the profiles
 v
 
4.7
Install Fiber Separator Wires
 May 22, 02
 RW,AB,DO,SL
4.8
Separate fibers by depth
 May 22, 02
 RW,AB,DO,SL
4.9
Make subbundles
 May 22, 02
 RW,AB,SL
4.10
Install LED light tubes
 May 24, 02
 RJM
4.11
QC2: Verify Sorting 
 May 24, 02
 RJM
Item
OK
Not OK : List problems and repairs
Fiber Lengths
 v
  
Fiber Counts
 v
 D4 (ITC fibers) not completed
Depth Sorting
 v
 
Visual Light Levels
 v
 
4.12
Remove Fiber SeparatorWires
 v
 

NOTES: 4.3 Odd Side profiles put in first
 
 
 
 
 
 
 
5. Fiber Routing
Task
Description
Date 
5.1
Setup the Routing Models
 v
 
5.2
Route Sub-bundles To Aspirin Tubes
 June 4, 02
SL, RW, DP 
5.3
Route the Laser Fibers
 June 4, 02
 SL, RW, DP
5.4
QC3:
Verify Fiber Routing 
 June 5, 02
 RJM
Item
OK
Not OK : List problems and repairs
Odd Side Cells
 
 SEE NOTES
Even Side Cells
 
 SEE NOTES
5.5
Insert Gluing tubes
 June 12, 02
AB,DO,SL,DP 
5.6
Insert Teflon Rods
 June 12, 02
 AB,DO,SL,DP
5.7
Register and Secure Fibers in Aspirin Tubes
 June 12, 02
 AB,DO,SL,DP
5.8
Insert Dummy fibers
 June 12, 02
 AB,DO,SL,DP
5.9
QC4: Check Fiber Damage
 June 14, 02
 RAR
Item
OK
Not OK : List problems and repairs
Broken fibers
 v
 PMT5  fiber on top of PMT1 bundle - rerouted
Stress Crazing
 v
 
Cladding Damage
 v
 
Fiber Curvature
 v
 
Fiber Contact
 v
 

6. Glue fiber bundles
Task
Description
Date 
Work Crew 
6.1
Prepare Glue Cartridges
v 
 RJM
6.2
Prepare the TV Monitor
 June 14, 02
 DO, AB
6.3
Inject the Glue
 June 14, 02
 RW,DO,AB,RJM
6.4
Reserve Samples & Rcord Batch numbers 
 June 14, 02
 RW
6.5
Epoxy Cure
 June 14, 02
 RJM
6.6
Remove Cable Ties from Silicon Tubes
 June 17, 02
 ?

NOTES:

 
 
 
 
 
 

 

7. Polish Fiber Ends
Task
Description
Date 
Work Crew 
7.1
Setup the Polishing Machine
 June 14, 02
 DO, RW, AB
7.2
Prepare a Test Sample
 June 18, 02
 RW
7.3
Polish Fibers
 June 18, 02
 RW
7.4
Remove Polishing Machine
 June 18, 02
 RW
7.5
Install camera/ cleaner 
 June 18, 02
 RW
7.6
Clean Out the Girder
 June 18, 02
 RJM
7.7
QC5: Inspect Fiber Ends 
 June 18, 02
 RJM
Item
OK
Not OK : List problems and repairs
Surface Quality
 v
 
Visual Light Level
 v
 

NOTES: 6.- ITC fiber bundle on R side does not have RTV seal around the middle connector - the Teflon tubing is pulled out and exposed about 4" of fiber.  The tubing was fixed, the RTV should be done after the epoxy cures.
 
 
 
 
 
 
 
 
 
 
 
 
 
8. Secure fiber bundles
Task
Description
Date
Work Crew
8.1
Cut dummy fibers 
 June 17, 02
 DO
8.2
Cut Gluing tubes
 June 17, 02
 DO
8.3
Tie Fiber Bundles to Rails
 June 20, 02
 DP, SL
8.4
Install Nylon Belt
 June 20, 02
 RW, AB,SL,DP,DO

  NOTES:
 

9:  QC6 Scan

Date Completed:JULY 2, 02
Final RMS: 5.3

 
 
 
 
 
 
10. Close up
Task
Description
Date 
Work Crew
10.1
Install Alum Tape over Profiles
 July 1, 02
AB 
10.2
Cover Module with Plastic Sheet
 July 2, 02
 RR, RJM
10.3
Cover Girder Ends
 July 3, 02
 RAR
10.4
Install ITC Cover
 -
 None for type 9
10.5
Install Plastic Source Tubes
  July 3, 02
 RAR
10.6
Cover Source holes
  July 3, 02
 RAR
10.7
Install Shipping Cover 
  July 8, 02
 RW, AB

NOTES:
 
 

Shimming Data Sheet



 
 
 
 
 
 
 
 
 
 
 
 
 
   
Measured Widths

(mm)
Shims Required
Gap # /Submodule ID
Tile 
Oddside
Even side
1/2
3/4
1
1- ANL-141
1
 4.7
 4.7
 
 1
 
2- ANL-124
1
 5.0
 4.7
 
 1
 
3- ANL-140
1
 5.0
 5.1
 
 
1 
4- UC-173
1
 6.0
 5.8
 
 1
 1
5- UC-111
1
 4.4
 4.1
 
 
 
6- UC-189
1
 4.6
 4.5
 1
 
 
7- UC-101
1
 5.1
 5.1
 
 
 1
8- TQ055
1
 4.6
 4.8
 
 1
 
9- UI-171
1
 4.5
 4.6
 1
 
 
 ITC-
 
 
 
 
 
 
1
11
 5.4
 5.3
 
 
 1
2
11
 4.8
 4.4
 1
 
 
3
11
 4.4
 4.7
 1
 
 
4
11
 4.8
 4.6
 
 1
 
5
11
 4.3
 4.2
 
 
 
6
11
 4.4
 4.5
 1
 
 
7
11
 4.3
 4.5
 
 
 
8
11
 4.4
 4.5
 1
 
 
9
11
 4.1
 4.1
 
 
 

NOTES: 1. Measure Tile Slot 1 at the bottom of the slot and Tile Slot 11 at the top
                   (where the widths are assumed to be minimum)
               2.  Required shims make the minimum slot width in the range 4:4.5 mm
               3.  Gaps are numbered starting at the ITC end.

Materials List


Tile Size
Color
Pkg.# (number of tiles) in order from ITC end
1
Yellow
 867(19),1376,784(19),1026,1044,1046,1261,1050(2)
2
Y
 1056(9), 224,1113,1101,1097,234,1119,1121(11)
3
Y
428,708,841,717,715,722,716
4
BLUE
 221,108,170,134,222,130,188
5
B
 624,838,927,735,600,623,853
6
B
 617,560,765,583,751,598,542
7
B
 611(10),212,244,241,151,148,619,183(10)
8
B
 544,499,497,498,428,195,435
9
B
 900,847,846,854,906,780,778
10
B
 263,98,107,99,108,243,26,109
11
B
 229,249,137,54,122,70,230,250
 
Date of BATCH 
WLS/profile
Long Profiles 
Short Profiles
A12B11
 Dec. 18, 01
 Mar. 5, 02
A13B11
 Dec. 18, 01- Mar. 5, 02
 Mar. 5, 02
A13B12
 Mar. 5, 02
 Mar. 5, 02
A14B12
 Oct. 15, 01 - Mar. 5, 02
 Mar. 5, 02
A14B13
 Oct. 15, 01 - Mar. 5, 02
 Mar. 5, 02
A15B13
 Oct. 15, 01 - Mar. 5, 02
 Mar. 5, 02
A15B14
 Mar. 5, 02
Dec. 18, 01 -  Mar. 5, 02- Apr. 16, 02
A16B14
 Mar. 5, 02
 Mar. 5, 02- Apr. 16, 02
A16B15
 Mar. 5, 02 - Apr. 16, 02
 Mar. 5, 02
C10
 
 
D4
 
 
 
 
ITC Fibers #:
Right: 75
Left: ?
 
 
 
Aspirin Tubes :
 
 
 
Laser Fiber #'s
Odd Side: EB 204
Even Side:EB 203
 
 
 
Epoxy Batch #
Resin:1C5134
Hardner:1C5105
Exp. Date:11/02

 
 
 
 
 
 

QC 2,3,4 Problem List

Tile Layer
Cell
Side
Tile *
Problem
Fixed ?
QC2
  
 8
D5 
E 
29 
Damaged cladding 
 Fiber replaced
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
QC4
 
 
 
 
 
 
 
 
 
 No problems found
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
  
           
           
           

NOTE: Tiles are numbered from the beginning of the cell, starting at the tile closest to the ITC end of the module. Count every other profile to count the tiles. Odd tile layers start at the cell boundary (count from the first profile), even tile layers start with a spacer plate (count from the second profile). The tile counting stick makes it easier to locate the tiles.


QC6 PROBLEMS

This page maintained by: - RJM