MODULE :

ANL-055 @MSU
Type: 9 (no C10 cell)
ATLAS TILECAL 

OPTICS INSTRUMENTATION  CHECK LIST
Cover Sheet
REF
REV:2.10, Jan. 16, 2002
TASK
DESCRIPTION
Ref. Page
1
 MODULE PREPARATION
1
2
 TILES INSTALLATION
2
3
 ROUTING PREPARATION
 3
4
 PROFILES AND FIBRES INSTALLATION
4
5
 FIBRES ROUTING
5
6
 FIBRES BUNDLES GLUING
6
7
 POLISHING AND CUTTING
 7
8
 SECURE FIBRES BUNDLES
8
9
 QC6 SCAN
 9
10
 CLOSEUP
 10
NOTES
Work crew should initial each task that they work on.

Supervisor should indicate the date as each task is completed.

QC person should fill in the report for each QC task. The QC tasks must be completed before subsequent tasks are started.

Work crew shold fill in the materials list for all items used.

Note any problems, deviations from procedures, suggestions, etc. in the space at the bottom and on the reverse side of pages. 


 
 
 
 
 
 
1. Module Preparation
Task
Description
Date 
Work Crew 
1.1
Setup Module 
 June 11, 02
 MN, RR, RJM, RW, AB, DO, DD, SB
1.2
QC0:
Initial Inspection 
 June 24, 02
 AB, DP, SL
Item
OK
Not OK : List problems and repairs
Residual Glue
 v
 
Spring Pins
 v
 
Plate/Weld Bar Edges
 v
 
Submodule Shims and Spacing
 
 Big submodule gaps
Pained Surfaces
 
 Thick paint on some submodules
Slot Widths
 
 Narrow slots on UC 094
Contaminants
 v
 
Task
Description
Date 
Work Crew 
1.3
Check Bolts
 June 24, 02
 DP
1.4
Clean out Slots
 June 24, 02
 SL, DP, AB, DO
1.5
Clean out Source Holes
 July 2, 02
 DO
1.6
Cover Holes in Girder
 June 24, 02
 DP, SL, AB
1.7
Drill & Tap Holes for belt and laser fiber connector
June 28, 02 
 DO
1.8
Clean Module Surfaces
 July 2, 02
 AB
1.9
Mark Cell Boundaries 
 July 2, 02
 DO, SL, RW, AB, DP
1.10
Install Cell Labels, & Cover with Tape
 July 2, 02
 AB
1.11
Record the Submodule IDs
 June 24, 02
 AB
1.12
Ream Girder Rings & Clean Out Holes
 June 24, 02
 AB

NOTES:    First Module in the new PBS LAB
             Install girder ring covers -    June 27, 02 -  AB, DO


 
 
 
 
 
 
2. Tile Installation
Task
Description
Date
Work Crew 
2.1
Measure gaps for shims
July 2, 02
 AB, DO, SL
2.2
Install Shims
 July 11, 02
 AB, RW, SL, DP
2.3
Sort & Record Tile Pak Numbers
 July 9, 02
 AB, RW, SL, DP
2.4
Insert Tiles
 July 9, 02
 AB, RW, SL, DP
2.5
Insert Special ITC Tiles
 July 10, 02
 AB
2.6
QC1:
Tile Inspection 
 v
 
Item
OK
Not OK : List problems and repairs
Tile Color
 v
 
Tile Sizes
 v
 
Tile End Surfaces
 v
 
Tile Wrappers
 v
 
Task
Description
Date
Work Crew 
2.7
Install Rods
 July 10, 02
 SL, AB

NOTES:


 
 
 
 
 
 
3. Fiber Preparations
Task
Description
Date
Work Crew 
3.1
Install PMT Labels
June 24, 02
 AB
3.2
Label Bottom of Aspirin Tubes
 June 27, 02
 AB, DP, SL
3.3
Install Aspirin Tubes and Washers 
 June 27, 02
 AB, DO, DP, SL
3.4
Install Fixation Rails
 July 10, 02
 RW, AB
3.5
Install Belt Loops
 July 11, 02
 AB
3.6
Cover PMT Labels with tape
 June 24, 02
 AB
3.7
Install Laser Fibers 
 July 11, 02
 AB, SL
3.8
Record Laser Fiber #
 July 11, 02
 AB
3.9
Cover Girder Area
 July 11, 02
 ?
3.10
Install ITC Fiber Supports
 Aug. 1. 02
 AB, RW

NOTES:
 


 
 
 
 
 
 
4. Fiber/Profile Installation
Task
Description
Date
Work Crew 
4.1
Setup Profile Shelves
 July 11, 02
DP, SL 
4.2
Record Profile Batch Numbers
July 11, 02 
 DP, SL
4.3
Insert Profiles/WLS Fibers
 July 16, 02
 AB, DP, RW
4.4
Install ITC Fibers
 July 17, 02
 AB, RW
4.5
Record ITC Fiber #
 Aug. 1, 02
 AB
4.6
Inspect the profiles
 July 17, 02
 RJM
4.7
Install Fiber Separator Wires
 July 16, 02
 DP, SL
4.8
Separate fibers by depth
 July 16, 02
 DP, SL
4.9
Make subbundles
 July 17, 02
 DO, AB
4.10
Install LED light tubes
 July 18, 02
 RJM
4.11
QC2: Verify Sorting 
 July 18, 02
 RJM
Item
OK
Not OK : List problems and repairs
Fiber Lengths
 V
  
Fiber Counts
 
See QC sheet 
Depth Sorting
 
 See QC sheet
Visual Light Levels
 
 See QC sheet
4.12
Remove Fiber SeparatorWires
 July 22, 02
 SP, SL, AB

NOTES:
 
 
 
 
 
 
 
5. Fiber Routing
Task
Description
Date 
Work Crew
5.1
Setup the Routing Models
 July 29, 02
 SL, RW, AB
5.2
Route Sub-bundles To Aspirin Tubes
 July 29, 02
 SL, RW, AB
5.3
Route the Laser Fibers
 July 29, 02
 SL, RW, AB
5.4
QC3:
Verify Fiber Routing 
 Aug. 2, 02
 RJM
Item
OK
Not OK : List problems and repairs
Odd Side Cells
 
 See Notes
Even Side Cells
 
 
5.5
Insert Gluing tubes
 Aug. 1, 02
 RW, AB
5.6
Insert Teflon Rods
 Aug. 1, 02
 RW, AB
5.7
Register and Secure Fibers in Aspirin Tubes
 Aug. 1, 02
 RW, AB, DL, SL, DO
5.8
Insert Dummy fibers
 Aug. 1, 02
 RW, AB
5.9
QC4: Check Fiber Damage
 Aug. 1, 02
 RJM
Item
OK
Not OK : List problems and repairs
Broken fibers
 V
 
Stress Crazing
 
1 bad fiber replace by AB 
Cladding Damage
 V
 
Fiber Curvature
 V
 
Fiber Contact
 V
 

NOTES:
5.4 - laser fiber to PMT24 is on wrong side of PMT 22 L bundle - fixed
       -  laser fiber to PMT4 is on wrong side of PMT 2  bundle - fixed
5.9 - ITC fiber sleeve is pulled out of RTV at connector - fixed by AB
 
 
6. Glue fiber bundles
Task
Description
Date 
Work Crew 
6.1
Prepare Glue Cartridges
 Aug. 2, 02
 RW. AB. RJM
6.2
Prepare the TV Monitor
 Aug. 2, 02
 RW. AB. RJM, SL
6.3
Inject the Glue
 Aug. 2, 02
 RW. AB. RJM
6.4
Reserve Samples & Rcord Batch numbers 
 Aug. 2, 02
 RW. AB. RJM
6.5
Epoxy Cure
 OK
 RJM
6.6
Remove Cable Ties from Silicon Tubes
 Aug. 5, 02
 AB

NOTES:

 
 
 
 
 
 

 

7. Polish Fiber Ends
Task
Description
Date 
Work Crew 
7.1
Setup the Polishing Machine
 Aug. 6, 02
 RW
7.2
Prepare a Test Sample
 Aug. 6, 02
 RW
7.3
Polish Fibers
 Aug. 6, 02
 RW
7.4
Remove Polishing Machine
 Aug. 7, 02
 RW
7.5
Install camera/ cleaner 
 Aug. 7, 02
 RJM
7.6
Clean Out the Girder
 Aug. 12, 02
 AB
7.7
QC5: Inspect Fiber Ends 
 Aug. 7, 02
 RJM
Item
OK
Not OK : List problems and repairs
Surface Quality
 
 See notes
Visual Light Level
 
 

NOTES:
7.7  2 burried fibers on PMT1- E3
Epoxy surface does not look good - not well curred ? - reserved sample looks OK
Plastic washers under AT removed and repolished both sides - much better
 
 
 
 
 
 
 
 
 
 
 
 
 
8. Secure fiber bundles
Task
Description
Date
Work Crew
8.1
Cut dummy fibers 
 Aug. 5, 02
 AB
8.2
Cut Gluing tubes
 Aug. 5, 02
 AB
8.3
Tie Fiber Bundles to Rails
 Aug. 12, 02
 AB
8.4
Install Nylon Belt
 Aug. 12, 02
 AB

  NOTES:
 

9:  QC6 Scan

Date Completed: AUG. 28, 02
Final RMS: 5.6/ 7.0

 
 
 
 
 
 
10. Close up
Task
Description
Date 
Work Crew
10.1
Install Alum Tape over Profiles
 Aug. 27, 02
DP, AB 
10.2
Cover Module with Plastic Sheet
 Aug. 13, 02
 RJM
10.3
Cover Girder Ends
Aug. 30, 02 
 RJM
10.4
Install ITC Cover
 x
 
10.5
Install Plastic Source Tubes
 Aug. 30, 02
 RJM
10.6
Cover Source holes
 Aug. 30, 02
 RJM
10.7
Install Shipping Cover 
 Aug. 30, 02
 AB, DP

NOTES:
 
 

Shimming Data Sheet



 
 
 
 
 
 
 
 
 
 
 
 
 
   
Measured Widths

(mm)
Shims Required
Gap # /Submodule ID
Tile 
Oddside
Even side
1/2
3/4
1
1- UI 086
1
 6.3
 6.3
 
 
 2
2- UC 094
1
 5.9
 5.6
 
 1
 1
3- UI 088
1
 4.4
 4.5
 1
 
 
4- UC 113
1
 4.6
 4.2
 
 
 
5- UI 178
1
 5.3
 5.4
 
 
 1
6- UI 141
1
 5.0
 5.0
 
 
 1
7- UI 001
1
 5.0
 4.5
 
 
 
8- ANL TQ048
1
 4.4
 4.2
 
 
 
9- UI 183
1
 5.0
 5.1
 
 
 1
 ITC-
 
 
 
 
 
 
1
11
 5.0
 4.8
 
 1
 
2
11
 4.2
 4.4
 
 
 
3
11
 4.5
 5.0
 1
 
 
4
11
 4.8
 4.5
 1
 
 
5
11
 4.1
 4.1
 
 
 
6
11
 4.1
 4.7
 
 
 
7
11
 4.2
 4.3
 
 
 
8
11
 4.6
 4.3
 
 
 
9
11
 4.1
 4.7
 
 
 

NOTES: 1. Measure Tile Slot 1 at the bottom of the slot and Tile Slot 11 at the top
                   (where the widths are assumed to be minimum)
               2.  Required shims make the minimum slot width in the range 4:4.5 mm
               3.  Gaps are numbered starting at the ITC end.

Materials List


Tile Size
Color
Pkg.# (number of tiles) in order from ITC end
1
Yellow
 1149,1179,1161,1073,1212,1213,1214
2
Y
 1209,296,285,278,295,1215,1114
3
Y
 713,701,703,704,707,706,702
4
BLUE
 241,237,223,224,50,226,225
5
B
 671,661,616(19),669,651,731(1),655,672
6
B
 704,737,663,652,538,623,653
7
B
 61,75,5,53,215,620,213
8
B
 848,852,816,823,792,811,789
9
B
 824,842,771,798,844,827,826
10
B
 68,3,141,5,4,47,112,113(17)
11
B
 269,239,188,240,301,73,93,319(17)
 
Date of BATCH 
WLS/profile
Long Profiles 
Short Profiles
A12B11
 Apr. 16, 02
 Apr. 16, 02
A13B11
 Apr. 16, 02
 Apr. 16, 02
A13B12
 Apr. 16, 02
 Apr. 16, 02
A14B12
 Apr. 16, 02
 Apr. 16, 02
A14B13
 Apr. 16, 02
 Apr. 16, 02
A15B13
 Apr. 16, 02
 Apr. 16, 02
A15B14
 Mar. 5, 02 + Apr. 16, 02
 Mar. 5, 02 + Apr. 16, 02
A16B14
 Mar. 5, 02 + Apr. 16, 02
Mar. 5, 02 +  Apr. 16, 02
A16B15
 Mar. 5, 02 + Apr. 16, 02
 Mar. 5, 02 + Apr. 16, 02
C10
 
 
D4
 
 
 
 
ITC Fibers #:
Right: ?
Left: 135 T9
 
 
 
Aspirin Tubes :
 
 
 
Laser Fiber #'s
Odd Side: EB205
Even Side:EB206
 
 
 
Epoxy Batch #
Resin:1C5134
Hardner:1C5105
Exp. Date:11/02

 
 
 
 
 
 

QC 2,3,4 Problem List

Tile Layer
Cell
Side
Tile *
Problem
Fixed ?
QC2
  
 
 B11
 E
 
 1 FIBER MISROUTED
 RJM
 
 B12
 E
 
 1 FIBER MISROUTED
 RJM
 
 B13
 E
 
 2 FIBERS MISROUTED
 RJM
 
 A13
 E
 8
 Profile not in
 shimmed - RJM
 
 A13
 O
 3
 Low Light 
 replaced - AB
 
 
 
 
 
 
 
 
 
 
 
 
QC4
 A14
O 
22 
Fiber core damaged 
 replaced
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
           
           
           
           
           
           
           
           
           
           
           

NOTE: Tiles are numbered from the beginning of the cell, starting at the tile closest to the ITC end of the module. Count every other profile to count the tiles. Odd tile layers start at the cell boundary (count from the first profile), even tile layers start with a spacer plate (count from the second profile). The tile counting stick makes it easier to locate the tiles.


QC6 PROBLEMS

This page maintained by: - RJM