MODULE :

ANL-057 @MSU
Type:9 
ATLAS TILECAL 

OPTICS INSTRUMENTATION  CHECK LIST
Cover Sheet
REF
REV:2.10, Jan. 16, 2002
TASK
DESCRIPTION
Ref. Page
1
 MODULE PREPARATION
1
2
 TILES INSTALLATION
2
3
 ROUTING PREPARATION
 3
4
 PROFILES AND FIBRES INSTALLATION
4
5
 FIBRES ROUTING
5
6
 FIBRES BUNDLES GLUING
6
7
 POLISHING AND CUTTING
 7
8
 SECURE FIBRES BUNDLES
8
9
 QC6 SCAN
 9
10
 CLOSEUP
 10
NOTES
Work crew should initial each task that they work on.

Supervisor should indicate the date as each task is completed.

QC person should fill in the report for each QC task. The QC tasks must be completed before subsequent tasks are started.

Work crew shold fill in the materials list for all items used.

Note any problems, deviations from procedures, suggestions, etc. in the space at the bottom and on the reverse side of pages. 


 
 
 
 
 
 
 
1. Module Preparation
Task
Description
Date 
Work Crew 
1.1
Setup Module 
 July 30, 02
 MN,RR,RW,DO,AB,SL,DP
1.2
QC0:
Initial Inspection 
 July 30, 02
 AB
Item
OK
Not OK : List problems and repairs
Residual Glue
 v
 
Spring Pins
 v
 
Plate/Weld Bar Edges
 v
 
Submodule Shims and Spacing
 
 Gap 1 and 4 are large
Pained Surfaces
 v
 
Slot Widths
 v
 
Contaminants
 v
 
Task
Description
Date 
Work Crew 
1.3
Check Bolts
 July 31, 02
DO 
1.4
Clean out Slots
 July 30, 02
 RW,AB,DP,SL
1.5
Clean out Source Holes
 July 31, 02
 AB
1.6
Cover Holes in Girder
 July 30, 02
 DP,SL
1.7
Drill & Tap Holes for belt and laser fiber connector
 July 31, 02
 DO
1.8
Clean Module Surfaces
 July 31, 02
 SL
1.9
Mark Cell Boundaries 
 July 31, 02
 RW,AB
1.10
Install Cell Labels, & Cover with Tape
July 31, 02 
 AB,RW
1.11
Record the Submodule IDs
 July 30, 02
 AB
1.12
Ream Girder Rings & Clean Out Holes
 July 31, 02
 DP

NOTES:


 
 
 
 
 
 
 
2. Tile Installation
Task
Description
Date
Work Crew 
2.1
Measure gaps for shims
 July 31, 02
 AB,RW
2.2
Install Shims
 Aug. 1, 02
 RW,AB
2.3
Sort & Record Tile Pak Numbers
 July 31, 02
 AB,RW,DP,SL,DO
2.4
Insert Tiles
 July 31, 02
 AB,RW,DP,SL,DO
2.5
Insert Special ITC Tiles
 Aug. 2, 02
 AB
2.6
QC1:
Tile Inspection 
 Aug. 2, 02
 RW
Item
OK
Not OK : List problems and repairs
Tile Color
 v
 
Tile Sizes
 v
 
Tile End Surfaces
 v
 
Tile Wrappers
 v
 
Task
Description
Date
Work Crew 
2.7
Install Rods
 Aug. 2, 02
 SL,DP,RW

NOTES:


 
 
 
 
 
 
 
3. Fiber Preparations
Task
Description
Date
Work Crew 
3.1
Install PMT Labels
July 31,02 
 RW
3.2
Label Bottom of Aspirin Tubes
 July 31, 02 
 AB
3.3
Install Aspirin Tubes and Washers 
 July 31, 02
 RW
3.4
Install Fixation Rails
 July 31, 02
 AB,RW
3.5
Install Belt Loops
 Aug. 2, 02
 RW
3.6
Cover PMT Labels with tape
 July 31, 02
 AB, RW
3.7
Install Laser Fibers 
 Aug. 5, 02
 RW
3.8
Record Laser Fiber #
 Aug. 5, 02
 RW
3.9
Cover Girder Area
 v
 
3.10
Install ITC Fiber Supports
 Aug. 1, 02
 AB

NOTES:
 


 
 
 
 
 
 
 
4. Fiber/Profile Installation
Task
Description
Date
Work Crew 
4.1
Setup Profile Shelves
 Aug. 3, 02
 RW, AB
4.2
Record Profile Batch Numbers
 Aug. , 02
 RW, AB,DP,DO,SL
4.3
Insert Profiles/WLS Fibers
 Aug. , 02
 RW, AB,DP,DO,SL
4.4
Install ITC Fibers
 Aug. 5, 02
 AB,SL
4.5
Record ITC Fiber #
 Aug.28, 02
 AB
4.6
Inspect the profiles
 v
 ?
4.7
Install Fiber Separator Wires
 Aug. 27, 02
 AB,DP
4.8
Separate fibers by depth
 Aug. 28, 02
 AB,DP
4.9
Make subbundles
 Aug. 28, 02
 AB
4.10
Install LED light tubes
 Aug. 27, 02
 RJM
4.11
QC2: Verify Sorting 
 Sept. 4, 02
 RJM
Item
OK
Not OK : List problems and repairs
Fiber Lengths
 
2 short fibers
Fiber Counts
 v
 
Depth Sorting
 v
 
Visual Light Levels
 
 SEE LIST
4.12
Remove Fiber SeparatorWires
 Sept. 5, 02
 AB

NOTES:
Even side profiles in first
 
 
 
 
 
 
 
 
5. Fiber Routing
Task
Description
Date 
Crew
5.1
Setup the Routing Models
 Sept. 5, 02
 AB
5.2
Route Sub-bundles To Aspirin Tubes
Sept. 9, 02 
 DP,DO,RW,AB
5.3
Route the Laser Fibers
 Sept. 9, 02
 DP,DO,RW,AB
5.4
QC3:
Verify Fiber Routing 
 Sept. 12, 02
 RAR, AB
Item
OK
Not OK : List problems and repairs
Odd Side Cells
 
 See Notes
Even Side Cells
 v
 
5.5
Insert Gluing tubes
 Sept. 13
 AB,DO
5.6
Insert Teflon Rods
Sept. 9
 AB
5.7
Insert Spare Fibers
 Aug. 28
 AB,DP
5.8
Register and Secure Fibers in Aspirin Tubes
Sept. 13
AB, DO
5.9
Insert Dummy fibers
 Sept. 13
 AB,DO
5.10
QC4: Check Fiber Damage
 Sept. 13
 RAR
Item
OK
Not OK : List problems and repairs
Broken fibers
 v
 
Stress Crazing
 v
 
Cladding Damage
 v
 
Fiber Curvature
 v
 
Fiber Contact
 v
 

PMT 7 routed to PMT 9 - fxed by AB
PMT 47 bundles are under PMT15R bundle - fixed by AB
PMT9L bundle routed to PMT7 - fixed by AB
 
6. Glue fiber bundles
Task
Description
Date 
Work Crew 
6.1
Prepare Glue Cartridges
 Sept. 13, 02
 AB,RW,RAR
6.2
Prepare the TV Monitor
 Sept. 13, 02
 AB,RW,RAR
6.3
Inject the Glue
 Sept. 13, 02
 AB,RW,RAR
6.4
Reserve Samples & Rcord Batch numbers 
 Sept. 13, 02
 AB,RW,RAR
6.5
Epoxy Cure
 v
 RJM
6.6
Remove Cable Ties from Silicon Tubes
 Sept. 16, 02
 AB

NOTES:

 
 
 
 
 
 
 

 

7. Polish Fiber Ends
Task
Description
Date 
Work Crew 
7.1
Setup the Polishing Machine
 Sept. 16, 02
 ab,rar,mn,rw
7.2
Prepare a Test Sample
 Sept. 16, 02
 ab
7.3
Polish Fibers
 Sept. 16, 02
 ab,rw
7.4
Remove Polishing Machine
 Sept. 17, 02
 ab,rw
7.5
Install camera/ cleaner 
 Sept. 17, 02
 ab,rw
7.6
Clean Out the Girder
 Sept. 17, 02
 RJM
7.7
QC5: Inspect Fiber Ends 
 Sept. 17, 02
 RJM
Item
OK
Not OK : List problems and repairs
Surface Quality
 v
 
Visual Light Level
 v
 

NOTES:
7.3 The polishing machine sounds like it has a bad bearing, squealing.  Bearing was replaced one already.  Polished surface looks OK.
 
 
 
 
 
 
 
 
 
 
 
 
 
8. Secure fiber bundles
Task
Description
Date
Work Crew
8.1
Cut dummy fibers 
 Sept. 16, 02
 AB
8.2
Cut Gluing tubes
Sept. 16, 02 
 AB
8.3
Put Screws in girder ring covers
 Sept. 17, 02
 AB,DP
8.4
Tie Fiber Bundles to Rails
Sept. 17, 02
AB,DP
 8.5
 Install Nylon Belt
 Sept. 17, 02
 AB
8.6
Cover modules with black plastic
 v
 /

  NOTES:
 

9:  QC6 Scan

Date Completed:
Final RMS:

 
 
 
 
 
 
 
10. Close up
Task
Description
Date 
Work Crew
10.1
Install Alum Tape over Profiles
 
 
10.2
Cover Module with Plastic Sheet
  
 
10.3
Cover Girder Ends
 
 
10.4
Install ITC Cover
 
 
10.5
Install Plastic Source Tubes
 
 
10.6
Cover Source holes
 
 
10.7
Install Shipping Cover 
 
 

NOTES:
 
 

Shimming Data Sheet



 
 
 
 
 
 
 
Submodule

ID

  
Measured Widths

(mm)
Shims Required
Gap # 
Tile 
Oddside
Even side
1/2
3/4
1
1- 
ANL-SM120
1
 5.2
 5.4
 
 
 1
2- 
ANL-SM110
1
 4.8
 4.6
 
 1
 
3- 
ANL-SM115
1
 5.0
 4.4
 1
 
 
4- 
UI-140
1
 6.4
 6.8
 1
 
 2
5- 
UI-156
1
 4.8
 4.6
 
 1
 
6- 
UI-043
1
 5.1
 4.8
 
 1
 
7- 
UI-168
1
 4.6
 4.7
 
 1
 
8- 
ANL-TQ57
1
 4.4
 4.3
 
 
 
9- 
UI-193
1
 4.7
 4.7
 
 1
 
 ITC-
  
 
 
 
 
 
 
1
  
11
 5.0
 5.2
 
 
 1
2
  
11
 4.2
 4.3
 
 1
 
3
  
11
 4.1
 4.3
 
 
 1
4
  
11
 4.1
 5.1
 
 
 
5
  
11
 4.2
 4.1
 
 
 
6
  
11
 4.5
 4.4
 
 
 
7
  
11
 4.2
 4.1
 
 
 
8
  
11
 4.0
 4.4
 
 
 
9
  
11
 4.1
 4.0
 
 
 

NOTES: 1. Measure Tile Slot 1 at the bottom of the slot and Tile Slot 11 at the top
                   (where the widths are assumed to be minimum)
               2.  Required shims make the minimum slot width in the range 4:4.5 mm
               3.  Gaps are numbered starting at the ITC end.

Materials List


 
Tile Size
Color
Pkg.# (number of tiles) in order from ITC end
1
Yellow
1182,1090,1207,1174,1209,1185,1176 
2
Y
 294,288,1219,1057,1167,1063,1118
3
Y
 920,927,926,799,650,803,755
4
BLUE
 131,55,61,49,166,53,125
5
B
 729,744,683,562,731,684,566,673(1)
6
B
 574,569,561,597,723,722,568
7
B
 7,145,112,4,51,146,165
8
B
 763,693,750,761,759,770,762
9
B
 790,789,786,783,938,872,904
10
B
 248,210,222,154,177,294,295,296
11
B
 98,112,101,44,233,317,267,280
 
Date of BATCH 
WLS/profile
Long Profiles 
Short Profiles
A12B11
 Mar. 5, 02
 Mar. 5, 02, Apr. 16, 02
A13B11
 Mar. 5, 02, Apr. 16, 02
 Dec. 18, 01
A13B12
 Mar. 5, 02
 Apr. 16, 02
A14B12
 Mar. 5, 02
 Apr. 16, 02
A14B13
 Mar. 5, 02
 Apr. 16, 02
A15B13
 Mar. 5, 02
 Apr. 16, 02
A15B14
 Apr. 16, 02
 Apr. 16, 02
A16B14
 Apr. 16, 02
 Apr. 16, 02
A16B15
 Apr. 16, 02
 Apr. 16, 02
 
 
ITC Fibers #:
Right: 146T9
Left: 140T9
 
 
 
Laser Fiber #'s
Odd Side: EB219
Even Side:EB220
 
 
 
Epoxy Batch #
Resin:
Hardner:2C1175
Exp. Date:6/14/03

 
 
 
 
 
 
 

QC 2,3,4 Problem List

Tile Layer
Cell
Side
Tile *
Problem
Fixed ?
QC2
  
 8
 D5
 E
 8,9
Low Light 
 replaced: AB,DP
 9
 D6
 O
 39
 Cladding damaged
 replaced: AB,DP
 5
 B14
 E
 31
 Cladding damaged
 replaced: AB,DP
 5
 B15
 E
 30
 Bad Core
 replaced: AB,DP
 1
 A15
 O
 7
 Bad fiber
 replaced: AB,DP
 2
 A16
 O
 
 short fiber
 replaced: AB,DP
 
 
 
 
 
 
QC4
 
 
 
 
 
 1
 A16
 O
 
 cladding/core damaged
 replaced: AB,DP
 1
 A14
 E
 
 cladding/core damaged
 replaced: AB,DP
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
           
           

NOTE: Tiles are numbered from the beginning of the cell, starting at the tile closest to the ITC end of the module. Count every other profile to count the tiles. Odd tile layers start at the cell boundary (count from the first profile), even tile layers start with a spacer plate (count from the second profile). The tile counting stick makes it easier to locate the tiles.


QC6 PROBLEMS

This page maintained by: - RJM