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MSU |
ATLAS TILECAL OPTICS INSTRUMENTATION CHECK LIST |
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REV: 2 May 8, '00 |
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TASK |
DESCRIPTION |
QC Page |
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1 |
MODULE PREPARATION |
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2 |
TILES INSTALLATION |
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3 |
ROUTING PREPARATION |
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4 |
PROFILES AND FIBRES INSTALLATION |
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5 |
FIBRES ROUTING |
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6 |
FIBRES BUNDLES GLUING |
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7 |
SECURE FIBRES BUNDLES |
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8 |
POLISHING AND CUTTING |
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9 |
INSTALL SOURCE TUBES |
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10 |
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11 |
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NOTES |
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Work crew should initial each task that they work on. Supervisor should indicate the date as each task is completed. QC person should fill in the report for each QC task. The QC tasks must be completed before subsequent tasks are started. Work crew shold fill in the materials list for all items used. Note any problems, deviations from procedures, suggestions, etc. in the space at the bottom and on the reverse side of pages. |
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1. Module Preparation |
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Task |
Description |
Date |
Work Crew |
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1.1 |
Setup Module |
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1.2 |
QC0: |
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Item |
OK |
Not OK : List problems and repairs |
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Residual Glue |
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Spring Pins |
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Plate/Weld Bar Edges |
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Submodule Shims and Spacing |
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Pained Surfaces |
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Slot Widths |
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Contaminants |
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Task |
Description |
Date |
Work Crew |
Comments |
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1.3 |
Clean out Slots |
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1.4 |
Cover Holes in Girder |
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1.5 |
Clean Module Surfaces |
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1.6 |
Mark Cell Boundaries |
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1.7 |
Install Cell & PMT Labels |
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1.8 |
Ream Girder Rings |
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NOTES:
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2. Tile Installation |
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Task |
Description |
Date |
Work Crew |
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2.1 |
Measure gaps for shims |
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2.2 |
Install Shims |
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2.3 |
Record Tile Batch Numbers |
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2.4 |
Insert Tiles |
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2.5 |
Insert Special ITC Tiles |
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2.4 |
QC1: |
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Item |
OK |
Not OK : List problems and repairs |
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Tile Color |
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Tile Sizes |
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Tile End Surfaces |
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Tile Wrappers |
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Task |
Description |
Date |
Work Crew |
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2.5 |
Install Rods |
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NOTES:
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3. Fiber Preparations |
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Task |
Description |
Date |
Work Crew |
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3.1 |
Install LED Light Tubes |
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3.2 |
Install Aspirin Tubes |
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3.3 |
Install Fixation Rails |
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3.4 |
Label Laser Fiber Bundles |
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3.5 |
Install Laser Fiber Bundles |
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3.6 |
Record Laser Fiber # |
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3.7 |
Cover Girder Area |
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3.8 |
Install ITC Fiber Supports |
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NOTES:
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4. Fiber/Profile Installation |
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Task |
Description |
Date |
Work Crew |
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4.1 |
Setup Profile Cart |
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4.2 |
Record Profile Batch Numbers |
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4.3 |
Insert Profiles/WLS Fibers |
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4.4 |
Install Fiber Separator Wires |
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4.5 |
Install ITC Fibers |
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4.6 |
Record ITC Fiber # |
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4.7 |
Separate fibers by depth |
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4.8 |
Make subbundles |
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4.9 |
QC2: Verify Sorting |
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Item |
OK |
Not OK : List problems and repairs |
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Fiber Lengths |
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Fiber Counts |
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Depth Sorting |
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Visual Light Levels |
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4.8 |
Remove Fiber Separator Wires |
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NOTES:
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5. Fiber Routing |
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Task |
Description |
Date |
Work Crew |
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5.1 |
Route Sub-bundles To Aspirin Tubes |
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5.2 |
Route the Laser Fibers |
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5.3 |
QC3: |
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Item |
OK |
Not OK : List problems and repairs |
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Side A Cells |
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Side B Cells |
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5.4 |
Insert Gluing tubes |
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5.5 |
Insert Teflon Rods |
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5.6 |
Register and Secure Fibers in Aspirin Tubes |
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5.7 |
Insert Dummy fibers |
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5.8 |
QC4: Check Fiber Damage |
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Item |
OK |
Not OK : List problems and repairs |
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Broken fibers |
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Stress Crazing |
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Cladding Damage |
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Fiber Curvature |
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Fiber Contact |
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5.9 |
Secure the Sub-bundles |
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NOTES:
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6. Glue fiber bundles |
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Task |
Description |
Date |
Work Crew |
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6.1 |
Prepare Glue Cartridges |
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6.2 |
Glue Side A |
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6.3 |
Glue Side B |
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6.4 |
Reserve Samples of Epoxy |
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6.5 |
Epoxy Cure |
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6.6 |
Remove Teflon Rods |
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Task |
Description |
Date |
Work Crew |
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7.1 |
Setup the Polishing Machine |
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7.2 |
Polish Fibers, Side A |
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7.3 |
Polish Fibers, Side B |
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7.4 |
Remove Polishing Machine |
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7.5 |
QC5: Inspect Fiber Ends |
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Item |
OK |
Not OK : List problems and repairs |
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Surface Quality |
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Visual Light Level |
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NOTES:
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8. Secure fiber bundles |
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Task |
Description |
Date |
Work Crew |
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8.1 |
Cut dummy fibers |
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8.2 |
Cut Gluing tubes |
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8.2 |
Tie FiberBundles to Rails |
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8.3 |
Install Cotton Belt |
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10. Close up |
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Task |
Description |
Date |
Work Crew |
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10.1 |
Cover Module with Plastic Sheet |
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10.2 |
Cover Girder Ends |
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10.3 |
Install Plastic Source Tubes |
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10.4 |
Cover Source holes |
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10.5 |
Tape ITC Fiber Support Panels |
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10.6 |
Install Shipping Cover |
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NOTES:
This page maintained by: - RJM